Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Adapter Case
- Select the adjusting shim on the gear ring bearing. Refer to SELECTIVE PARTSΒ .
- Install the oil gutter.
- Using a drift, install the selected adjusting shim and gear ring bearing outer race to the adapter case.
Tool number A: ST30720000 (J25405)Β
B: KV40105230 ( - )Β
- Using a drift, drive the oil seal until it becomes flush with the case end.
Tool number: KV38101700 ( - )Β
CAUTION:- When checking the Total preload torque, measure it without the oil seal, then install the oil seal.
- Discard old oil seals, replace with new ones.
- Apply multi-purpose grease onto oil seal lips, and gear oil onto the circumference of the oil seal.
- Apply recommended sealant on drain plug and install it to the adapter case.
Drain plug tightening torqueΒ
: 9.8 - 19.6 N.m (1.0 - 1.9 kg-m, 87 - 173 in-lb)Β
- Apply multi-purpose grease lightly and evenly onto an O-ring, and install it to the adapter case.CAUTION: Do not reuse the O-ring.
- Install the adapter case to the transfer case, and apply anti-corrosive oil onto threads and seats on the mounting bolts. Tighten to the specified torque.
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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