Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Front Final Drive: Disassembly: Pre-Inspection
Before disassembling final drive, perform the following inspection.
- Total preload
- Turn drive pinion in both directions several times to set bearing rollers.
- Check total preload with Tool.
Tool number: ST3127S000 (J25765-A)
Total preload:
P 1 + [0.3 -1.5 N.m (3 - 15 kg-cm, 2.6 - 13.0 in-lb)]
P 1 = Drive pinion preload
- Ring gear to drive pinion backlash
Check backlash of ring gear with a dial indicator at several points.
Ring gear-to-drive pinion backlash:
0.10 - 0.15 mm (0.0039 - 0.0059 in)
- Ring gear runout
Check runout of ring gear with a dial indicator.
Runout limit:
0.05 mm (0.0020 in)
- Tooth contact
Check tooth contact. Refer to TOOTH CONTACT .
- Side gear to pinion mate gear backlash
Using a feeler gauge, measure clearance between side gear thrust washer and differential case.
Clearance between side gear thrust washer and differential case:
Less than 0.15 mm (0.0059 in)
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
