2004 Nissan-Datsun Frontier Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Overall Function Check

Use this procedure to check the overall EGR function. During this check, a 1st trip DTC might not be confirmed.

WITH GSTΒ 

  1. Start engine and warm it up to normal operating temperature.
  2. Disconnect EGRC solenoid valve harness connector. (The 1st trip DTC for EGRC solenoid valve will be displayed, however, ignore it.)
    Fig 1: Disconnecting EGRC Solenoid Valve Harness Connector
    G00854566Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Check the EGR valve lifting when revving engine from 2,000 RPM to 4,000 RPM quickly under no load using the following methods.
    Fig 2: Checking EGR Valve Lifting
    G00854567Courtesy of NISSAN MOTOR CO., U.S.A.

    EGR valve should lift up and down without sticking.Β 

    If NG, go to DIAGNOSTIC PROCEDUREΒ .

    If OK, go to the next step.

  4. Check voltage between ECM terminal 63 (EGR temperature sensor signal) and ground at idle speed.

    Less than 4.5V should exist.Β 

    If NG, go to next step.

  5. Turn ignition switch OFF.
    Fig 3: Checking Voltage Between ECM Terminal And Ground
    G00854568Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Check harness continuity between EGR temperature sensor harness connector terminal 2 and ECM terminal 43 (ECM ground).

    Continuity should exist.Β 

  7. Check "EGR TEMPERATURE SENSOR". Refer to COMPONENT INSPECTIONΒ .
Fig 4: Checking EGR Temperature Sensor
G00854569Courtesy of NISSAN MOTOR CO., U.S.A.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.