WARNING: This page is about a different car, the 2007 Nissan Pathfinder. However, it is still accessible from the selected car via links, so may be relevant.

Install side gear thrust washers with the same thickness as the ones installed prior to disassembly, or reinstall the old ones on the side gears.

Fig 1: Assembling Side Gear Thrust Washers
Install the side gears and side gear thrust washers into the differential case.
Install the pinion mate thrust washers to the two pinion mate gears. Then install the pinion mate gears with the pinion mate thrust washers by aligning them in diagonally opposite positions and rotating them into the differential case.

Fig 2: Identifying Pinion Mate Gears Into Differential Case
Install the pinion mate shaft and align the lock pin hole on the pinion mate shaft with the lock pin hole on the differential case.

Fig 3: Aligning Lock Pin Holes On Differential Case With Shaft
Measure the side gear end play. If necessary, select the appropriate side gear thrust washers. Refer to "SIDE GEAR BACK CLEARANCE ".
Drive a new lock pin into the pinion mate shaft until it is flush with the differential case using suitable tool.
CAUTION: Do not reuse lock pin.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.

• Brakes feel soft, pull hard to one side, or make grinding noises.

• The engine overheats, stalls repeatedly, or misfires under load.

• You are missing required tools, torque specs, or safe lifting equipment.

• You are not confident in the next step or safety outcome.

Safety Warning

Differential Assembly

Use the Manual With the Right Hardware

When to See a Mechanic