2005 Mitsubishi Outlander XLS, AWDFACTORY OEM SERVICE PROCEDURE

Fastener Tightening Specifications

FASTENER TIGHTENING SPECIFICATIONS

ITEMS SPECIFICATION
Engine control system 
Accelerator pedal bracket installation nut 12 +/- 2 N.m (102 +/- 22 in-lb)
Accelerator pedal position sensor assembly attaching bolt 12 +/- 1 N.m (102 +/- 13 in-lb)
Accelerator pedal position sensor bracket attaching bolt 5.0 +/- 1.0 N.m (44 +/- 9 in-lb)
Accelerator pedal position sensor bracket support attaching bolt 5.0 +/- 1.0 N.m (44 +/- 9 in-lb)
Auto-cruise control system 
Powertrain Control Module (PCM) 5.0 +/- 1.0 N.m (44 +/- 9 in-lb)
Emission control system 
Catalytic converter bolt 49 +/- 10 N.m (37 +/- 7 ft-lb)
Catalytic converter nut 59 +/- 10 N.m (44 +/- 7 ft-lb)
EGR valve bolt 24 +/- 3 N.m (18 +/- 2 ft-lb)
Heated oxygen sensor (Front) 44 +/- 5 N.m (33 +/- 3 ft-lb)
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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