Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Mitsubishi Outlander LS, FWDFACTORY OEM SERVICE PROCEDURE
Fastener Tightening Specifications
Fastener Tightening Specifications
| ITEM | SPECIFICATION |
|---|---|
| Charging system | |
| Connector bracket bolt | 11 ± 1 N.m (98 ± 8 in-lb) |
| Generator bolt | 49 ± 9 N.m (36 ± 7 ft-lb) |
| Generator mounting bracket bolt | 49 ± 9 N.m (36 ± 7 ft-lb) |
| Generator nut | 44 ± 10 N.m (33 ± 7 ft-lb) |
| Generator terminal nut | 14 ± 3 N.m (124 ± 26 in-lb) |
| Harness bracket bolt | 11 ± 1 N.m (98 ± 8 in-lb) |
| Starting system | |
| Starter bolt | 30 ± 3 N.m (23 ± 2 ft-lb) |
| Starter cover bolt | 9.0 ± 2.0 N.m (80 ± 17 in-lb) |
| Starter cover bracket bolt | 49 ± 9 N.m (36 ± 7 ft-lb) |
| Starter terminal nut | 12 ± 2 N.m (102 ± 22 in-lb) |
| Ignition system | |
| Camshaft position sensor bolt | 11 ± 1 N.m (98 ± 8 in-lb) |
| Crankshaft position sensor bolt | 8.5 ± 0.5 N.m (76 ± 4 in-lb) |
| Ignition coil bolt | 10 ± 2 N.m (89 ± 17 in-lb) |
| Intake manifold stay bolt | 31 ± 3 N.m (23 ± 2 ft-lb) |
| Knock sensor | 23 ± 2 N.m (17 ± 1 ft-lb) |
| Knock sensor bracket bolt | 11 ± 1 N.m (98 ± 8 in-lb) |
| Spark plug | 25 ± 5 N.m (19 ± 3 ft-lb) |
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.