2002 Mitsubishi Lancer LSFACTORY OEM SERVICE PROCEDURE

No-Load Test

  1. Install starter in soft-jawed vise. Connect starter in series with a fully-charged 12-volt battery. Connect a 100-amp (130-amp on Diamante) ammeter and carbon pile rheostat in series with positive battery post and starter motor terminal. See Fig 1 , Fig 2 or Fig 3 .
  2. Install voltmeter across starter motor. Adjust carbon pile rheostat to full resistance. Connect cable from starter motor body to negative battery terminal. Adjust carbon pile rheostat to proper test voltage. Ensure maximum amperage is as specified and starter rotates smoothly. See STARTER NO-LOAD TEST SPECIFICATIONSΒ  table.
    Fig 1: No-Load Test Connections For Diamante, Lancer, Mirage, Montero & Montero Sport
    G99A05088Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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