Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

2002 Mitsubishi Lancer LSFACTORY OEM SERVICE PROCEDURE

Bench Testing: Brushes

Replace brushes if worn to limit. Limit is .15" (3.8 mm) on Diamante and .08" (2 mm) on all other models. See Fig 1 .

Fig 1: Replacing Brush
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Brush can be removed by unsoldering brush lead wire.
When installing a new brush, push brush in to brush holder and solder lead wire. See Fig 2 .

Fig 2: Installing New Brush & Soldering Lead Wire
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.

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