1986 Mitsubishi Starion ESI-RFACTORY OEM SERVICE PROCEDURE

Sub-EGR Valve

Operate sub EGR valve manually. Valve should move smoothly through full range of motion. If operation is difficult, remove and inspect for deposits. Before removing a sub EGR valve that is difficult to operate, spray with solvent from the outside with rubber boot removed, then remove valve. If necessary, clean valve with solvent. Apply a light coat of oil. If operation remains difficult after cleaning, replace sub EGR valve.

Fig 1: EGR System
G36581
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

Rather have a pro handle this?

A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.

Comes to youSame-day available12-month warranty
Get a Free Quote

No obligation. See pricing before you book.