Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2013 Mini Cooper JCW, 2D Convertible, Standard TransFACTORY OEM SERVICE PROCEDURE
Fuel Supply System - Repair -- R57
- Drawing Off Of Fuel, System Cleaning
- 16 00 100 Checking fuel tank and tank venting system for leaks (not US version with DMTL)
- 16 00 100 Checking fuel tank and tank venting system for leaks (gasoline cars with leak diagnosis pump/US version)
- 16 00 510 Conducting leak detection on fuel tank and tank ventilation system
- 16 00 005 Draining and filling fuel tank
- 16 00... Overview of fuel supply system (gasoline 40-litre tank)
- 16 00... Overview of fuel supply system (gasoline 50-litre tank)
- Fuel Tank With Mounting
- 16 11 030 Removing and installing fuel tank (40-litre tank)
- 16 11 030 Removing and installing fuel tank (50-litre tank)
- 16 11 090 Removing and installing/replacing delivery unit (40-litre tank)
- 16 11 060 Removing and installing/replacing fuel filler pipe
- 16 11... Replacing left or right clamping band
- 16 11 071 Replacing rubber sleeve between fuel filler pipe and fuel tank
- Fuel Delivery, Sensor For Display
- 16 12 010 Removing and installing/replacing carbon canister (US version with DMTL)
- 16 12 010 Removing and installing/replacing carbon canister (40-litre tank)
- 16 11 090 Removing and installing/replacing delivery unit (40-litre tank)
- 16 14 015 Removing and installing/replacing fuel pump with fuel level sensor (50-litre tank)
- Fuel DEAERATION
- Fuel Pump
- 16 11 090 Removing and installing/replacing delivery unit (40-litre tank)
- 16 14 060 Removing and installing/replacing dust filter for tank leakage diagnosis module (DMTL)
- 16 14 018 Removing and installing/replacing fuel filter element (50-litre tank)
- 16 14 017 Removing and installing/replacing fuel filter with fuel level sensor (50-litre tank)
- 16 14 015 Removing and installing/replacing fuel pump with fuel level sensor (50-litre tank)
- 16 14 080 Replace fill level sensor (on electric fuel pump for 50 liter fuel tank)
- 16 14 084 Replacing fuel level sensor (on fuel filter, 50-litre tank)
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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