2002 Mini Cooper Base, Automatic CVTFACTORY OEM SERVICE PROCEDURE

Test Cables (M04 02 02)

Publication date: 2002-03-01
Reference number: M04 02 02

TEST CABLES

TEST CABLES

TECHNICAL SERVICE BULLETIN

Reference Number(s): SI M04 02 02, Date of Issue:  March 2002
MINI: R50
GROUP: Tools and Equipment

SUBJECT

Test Cables 

MODEL

R50

SITUATION

Distribution of the following tools will be through the Automatic Tool Shipment Program. Additional tools may be purchased through your PDC. All special tools in the MINI repair manual carry the prefix "88 88 0 XXX XXX" or "90 88 0 XXX XXX". Check the prefix in the parts computer before ordering special tools from the repair manual.

TOOL INFORMATION

2 pin test cable

PN 90 88 0 649 100

Fig 1: 2 Pin Test Cable
G04171984

Used to test the coolant temperature sensor.

  1. Unplug the coolant temp sensor
  2. Connect the test cable between the sensor & supply wire
  3. Perform measurements as instructed by the diagnosis program
    Fig 2: Connecting Test Cable Between Sensor And Supply Wire
    G04171985

4 pin test cable

PN 90 88 0 127 360

Fig 3: 4 Pin Test Cable
G04171986

Used to test the Intake air temp/pressure sensor.

  1. Unplug the sensor
  2. Connect the test cable between the sensor & supply wire
  3. Perform measurements as instructed by the diagnosis program
    Fig 4: Connecting Test Cable Between Sensor And Supply Wire
    G04171987

9 pin test cable

PN 90 88 0 631 020

Fig 5: 9 Pin Test Cable
G04171988

Used to test headlight.

  1. Unplug the main headlight
  2. Connect the test cable between the main headlight & supply wire
  3. Perform measurements as instructed by the diagnosis program
    Fig 6: Connecting Test Cable Between Main Headlight And Supply Wire
    G04171989

40 pin test cable

PN 90 88 0 127 240

Fig 7: 40 Pin Test Cable
G04171990

Used to test the EMS2000 control module.

  1. Connect the test cable to the 105 pin B.O.B. 614 390
  2. Unplug the 40 pin connector from the CM
  3. Connect the test cable between the CM & the supply wire
  4. Perform measurements as instructed by the diagnosis program
    Fig 8: Connecting Test Cable Between CM And Supply Wire
    G04171991

81 pin test cable

PN 90 88 0 127 250

Fig 9: 81Pin Test Cable
G04171992

Used to test the EMS2000 control module.

  1. Connect the test cable to B.O.B. 614 380
  2. Unplug the 81 pin connector from the CM
  3. Connect the test cable between the CM & the supply wire
  4. Perform measurements as instructed by the diagnosis program
    Fig 10: Connecting Test Cable Between CM And Supply Wire
    G04171993
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.