1985 Merkur XR4Ti AutomaticFACTORY OEM SERVICE PROCEDURE

Air Intake Manifold

The air intake manifold is a 2-piece (upper and lower intake manifold) aluminum casting. Runner lengths are tuned to optimize engine torque and power output. The manifold provides mounting flanges for the air throttle body assembly, fuel supply manifold and accelerator control bracketry and the EGR valve and supply tube.

Vacuum taps are provided to support various engine accessories. Pockets for the fuel injection are machined to prevent both air and fuel leakage. The pockets, in which the injectors are mounted, are placed to direct the injector fuel spray immediately in front of each engine intake valve.

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.