2011 Mercury Milan AWD V6-3.0LFACTORY OEM SERVICE PROCEDURE

Ford Recommended Steel Repairability Matrix




Ford Recommended Steel Repairability Matrix

Factory service manual diagram




a Cold repairs can be performed if damage excludes kinks. May section only if approved procedure in diagnostic/repair information.

b MIG braze allowed for non-structural applications only.

c Dual phase steels DP 700, DP 780 and DP 980 must be replaced at factory joints, no sectioning unless approved procedure in diagnostic/repair information.

d For DP 980, use MIG plug welding only, no stitch welding.

e Boron components must be replaced at factory joints, no sectioning allowed.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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