Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Mercury Villager BaseFACTORY OEM SERVICE PROCEDURE
Upper Control Valve Body Valve Spring Lengths
UPPER CONTROL VALVE BODY VALVE SPRING LENGTHS SPECIFICATION
| Valve Spring | Free Length |
|---|---|
| Solenoid reducing valve spring | 36.0 mm (1.44 in) |
| 1-2 Accumulator valve spring | 20.5 mm (0.82 in) |
| 1-2 Accumulator piston spring | 2.5 mm (0.098in) |
| Low reducing valve spring | 27.0 mm (1.08 in) |
| 2-3 Timing valve spring | 30.5 mm (1.22 in) |
| Coasting clutch reducing valve spring | 37.5 mm (1.5 in) |
| Torque converter relief valve spring | 31.0 mm (1.24 in) |
| Torque converter clutch control (TCC) valve spring | 39.5 mm (1.58 in) |
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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