Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Mercury Villager BaseFACTORY OEM SERVICE PROCEDURE
General Specifications
GENERAL SPECIFICATIONS
| Item | Specification |
|---|---|
| Steering wheel turning effort | 11-29 Kg (24-64 Lb) |
| Steering wheel turning effort (maximum) | 33 Kg (73 lb.) |
| Steering wheel free play | 35 mm (1.4 in.) |
| Power Steering Gear | |
| Type | Rack and Pinion |
| Steering gear turns | 3.5-4.0 |
| Tie rod articulation torque (after breakaway) | 8-12 N.m (5.9-8.8 Lb/Ft) |
| Power Steering Pump | |
| Type | TRW PR28T |
| Standard pressure @ 60°-80°C (140°-175 °F) and engine speed set at 100 RPM | 7355-8336 kPa (1067-1209 psi) |
| Lubricants | |
| Motorcraft MERCON(R) Multi-Purpose ATF XT-2-QDX | MERCON(R) |
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.