Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2002 Mercury Villager BaseFACTORY OEM SERVICE PROCEDURE
OBD-II Drive Cycle
NOTE:
PCM must see a change of at least 72Β°F (35Β°C) in ECT from time engine is started until it reaches normal operating temperature of 158Β°F (70Β°C) before proceeding with drive modes of OBD-II drive cycle.
- Connect scan tool to Data Link Connector (DLC). Start and warm engine to normal operating temperature of 158Β°F (70Β°C). Operate engine at idle for 2 minutes.
- Accelerate vehicle at a steady rate (1/4-1/2 throttle) until vehicle reaches 55 MPH. Release accelerator pedal for at least 10 seconds. Allow vehicle speed to drop and then quickly depress accelerator to increase speed to 53-60 MPH. Drive vehicle at a steady speed of 53-60 MPH for 5 minutes.
- Stop vehicle.
- Accelerate vehicle at a steady rate until speed reaches 30-35 MPH. Drive at this speed for 20 seconds, then stop vehicle. Repeat steps 3)Β and 4)Β at least 3 times.
- Accelerate smoothly until vehicle speed reaches 50-55 MPH and drive at this speed for about 3 minutes.
- Stop vehicle and turn engine off for at least 5 seconds.
- Repeat steps 1)-6)Β in order at least one more time. If a step is interrupted, repeat preceding step.
NOTE:
Hold accelerator pedal very steady (53-60 MPH) during this step, otherwise test must be repeated.
NOTE:
Using scan tool, ensure TP sensor voltage remains between 0.8-1.2 volts during acceleration. Constant and slow acceleration is important when accelerating vehicle during this test.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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