2002 Mercury Villager BaseFACTORY OEM SERVICE PROCEDURE

Start Inhibit Relay

To test the relay, use an ohmmeter to check resistance values between terminals. See Fig 1.

To test relay with voltage, disconnect the ohmmeter. Connect pins 1, 6 and 3 to 12 volt DC power and pin 2 to ground. Measure voltage between pins 7 and 2. If the voltage is 12 volts, continue the test. If the voltage is not 12 volts, replace the relay. Measure the voltage between pins 2 and 4. If voltage is 12 volts, the relay is okay. If not, replace the relay.

Fig 1: Start Inhibit Relay Testing Procedure
G00354503Courtesy of FORD MOTOR CO.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

Rather have a pro handle this?

A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.

Comes to youSame-day available12-month warranty
Get a Free Quote

No obligation. See pricing before you book.