1993 Mercury Capri XR2FACTORY OEM SERVICE PROCEDURE

Engine Controls - Sensor Operating Range Charts: Introduction

Sensor operating range information can help determine if a sensor is out of calibration. An out-of-calibration sensor may not set a trouble code, but it may cause driveability problems.

NOTE: Unless stated otherwise in test procedure, perform all voltage tests using a Digital Volt-Ohmmeter (DVOM) with a minimum 10-megohm input impedance.
BAROMETRIC PRESSURE SENSOR OUTPUT VOLTAGE

Vacuum - In. Hg. (2) Volts
0 3.84
5 3.36
10 2.66
15 1.93
20 1.26
25 .58
(1) Measure voltage between breakout box test pins BP and SIGRTN on Capri, or between test pins BP and GND on Festiva.
(2) Voltage may vary by plus or minus 15 percent.
ENGINE COOLANT TEMPERATURE SENSOR RESISTANCE

Temperature - Β°F (Β°C) Ohms
-4 (-20) 14,600-17,800
68 (20) 2200-2700
104 (40) 1000-1300
140 (60) 500-650
176 (80) 290-350
(1) Measure resistance between breakout box test pins ECT and SIGRTN on Capri, or between test pins ECT and GND on Festiva.
IGNITION DIAGNOSTIC MONITOR VOLTAGE

RPM Volts
500 1.103
1000 1.257
1500 1.542
2000 1.768
2500 2.06
3000 2.15
3500 2.26
4000 2.50
4500 2.47
5000 2.40
(1) Measure voltage between breakout box test pins IDM and VPWR.
THROTTLE POSITION SENSOR RESISTANCE & VOLTAGE

Throttle Opening (2)(3) Ohms (2)(3) Volts
1/8 989 .998
1/4 1104 1.60
3/8 1278 2.37
1/2 1462 2.74
5/8 1480 3.15
3/4 1459 3.43
7/8 1144 3.60
Fully Open 1072 4.02
(1) Measure resistance and voltage between breakout box test pins TP and SIGRTN on Capri.
(2) Capri only. Festiva uses throttle position switch.
(3) Resistance and voltage may vary by plus or minus 15 percent.
VANE AIRFLOW METER VOLTAGE

Door Opening (2)(3) Volts
1/8 3.24
1/4 5.60
3/8 5.62
1/2 5.83
5/8 6.02
3/4 6.57
7/8 7.46
Fully Open 7.87
(1) Measure voltage between breakout box test pins VAF and SIGRTN on Capri, or between test pins VAF and GND on Festiva.
(2) Capri only. On Festiva, voltage should vary smoothly from .5-1.5 volts with door fully open, to 4.5-5 volts with door fully closed.
(3) Voltage may vary by plus or minus 15 percent.
VANE AIR TEMPERATURE RESISTANCE

Temperature - Β°F (Β°C) (2) Ohms
-4 (-20) 15,000
32 (0) 5200
68 (20) 2500
104 (40) 1100
140 (60) 600
176 (80) 300
(1) Measure resistance between breakout box test pins VAT and SIGRTN on Capri, or between test pins VAT and GND on Festiva.
(2) Resistance may vary by plus or minus 15 percent
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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