1991 Mercury Cougar LS, 3.8 4FACTORY OEM SERVICE PROCEDURE

Diagnostic Aids

Perform this circuit test when directed by other CIRCUIT TESTS. This test is intended to diagnose only the following:

  • ECA
  • Throttle plate linkage

1)Β Check For Codes 23, 53, 63, 121, 122 Or 123Β  If vehicle is equipped with a speed control, speed control servo must be electrically disconnected. This prevents speed control system from affecting throttle plate movement during Output State Check. Rerun QUICK TEST or Output State Check.

Turn ignition off and wait 10 seconds. Perform KOEO SELF-TEST. If Codes 23, 53, 63, 121, 122 or 123 are displayed, go to appropriate KOEO SELF-TEST CODES chart under SERVICE CODE REFERENCE CHARTS and service code(s) as necessary. If no code is displayed, go to TEST QA, step 1). If Code 11/111 (pass code) is displayed, go to next step.

2)Β Check Throttle LinkageΒ  Check throttle and linkage for sticking or binding. If throttle and linkage are okay, replace TPS and repeat QUICK TEST. If throttle and linkage are binding, repair as necessary and repeat QUICK TEST.

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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