1986 Mercury Sable LS, 4D SedanFACTORY OEM SERVICE PROCEDURE

Chain Cover: Reassembly

  1. Using arbor press and Sprocket Bearing Replacer (T86P-70043-B), install sprocket support needle bearing. Install manual valve detent spring and position tab in hole. Tighten bolt to specifications. Start bi-metallic retaining pins in cover.
  2. Place end of bi-metallic with hole, over front retaining pin. Install retaining collars. Place Height Gauge (T86P-70422-A), against pin and under bi-metallic. Gently tap collar onto pin until it seats against gauge. See Fig 1 .
  3. Engage slotted end of bi-metallic under rear retaining pin. Use gauge and gently tap collar onto pin. Remove slotted end of bi-metallic and set center retaining pin height with gauge. Position slotted ends of plate onto rear and middle pins.
Fig 1: Setting Bi-Metallic Height
G96F16118Courtesy of FORD MOTOR CO.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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