Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Remove/install windshield - AR67.10-P-1000P
MODEL 117, 156, 169, 171, 176, 203, 207, 209, 211, 212.1/2, 218, 230.4, 240, 242, 245.2, 246
MODEL 212.0 without CODE Z04 (Light armoring)
Shown on MODEL 203.0
| Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism. | Always remove ignition key when working on windshield wiper mechanism. | AS82.30-Z-0001-01A | |
| Notes on removal/installation of windshield | AH67.10-P-1000-01P | ||
| Remove | |||
| 1 | 1K Prepare-component adhesive cartridge | AR67.10-P-1000-12SX | |
| Repair kit, installing windshields, 1-component adhesive Cartridge gun, electric, and preheater |
*BR00.45-Z-1135-02A | ||
| Fig 3 | |||
| 2 | Open driver-side window | The side window of the driver door should remain open during the curing time. Otherwise the windshield (1) can be pressed toward outside by the air when the doors are closed. |
|
| 3 | Remove detachable parts in area of windshield (1) | MODEL 117, 156, 176, 242, 245.2, 246 | AR67.10-P-1050BK |
| MODEL 169 | AR67.10-P-1050AK | ||
| MODEL 171 | AR67.10-P-1050V | ||
| MODEL 203.0/2/7 | AR67.10-P-1050P | ||
| MODEL 207 | AR67.10-P-1050EC | ||
| MODEL 209 | AR67.10-P-1050Q | ||
| MODEL 211.0/2/6 | AR67.10-P-1050T | ||
| MODEL 212.0 without CODE Z04 (Light armoring) MODEL 212.1/2 |
AR67.10-P-1050EW | ||
| MODEL 218 | AR67.10-P-1050EL | ||
| MODEL 230.4 | AR67.10-P-1050R | ||
| MODEL 240 | AR67.10-P-1050H | ||
| 4 | Cover dashboard | ||
| Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows | Wear protective gloves and safety glasses. | AS67.00-Z-0004-01A | |
| 5 | Cut out windshield (1) with window removal tool | AR67.10-P-1000-11SX | |
| Glass removal | |||
| Install | |||
| 6 | Remove silicon gel of light sensor or rain/light sensor from windshield (1) | MODEL 117, 156, 169, 176, 242, 245.2, 246 Only when reusing previously installed windshield (1). |
|
| 7 | Prepare body flange for installation of window | AR67.10-P-1501-01P | |
| General notes about painting the body flange in the glazing area | AH98.00-P-9408-06A | ||
| Glazing repair kit, 2-component adhesive | *BR00.45-Z-1015-02A | ||
| Repair kit, installing windshields, 1-component adhesive | *BR00.45-Z-1135-02A | ||
| Primer stick | *BR00.45-Z-1012-07A | ||
| Hepox 2K EP primer filler 4017 (Spray Max) Wet and dry vacuum cleaner |
*BR00.45-Z-1050-07A | ||
| 8 | Transfer detachable parts on windshield (1) | When installing new windshield (1). | |
| 9 | Prepare windshield (1) for installation | AR67.10-P-1000-03P | |
| Glazing repair kit, 2-component adhesive | *BR00.45-Z-1015-02A | ||
| Repair kit, installing windshields, 1-component adhesive | *BR00.45-Z-1135-02A | ||
| 10.1 | Replace rubber window spacers | MODEL 117, 156, 169, 171, 176, 203, 207, 209, 211, 212.1/2, 218, 230.4, 242, 245.2, 246 MODEL 212.0 without CODE Z04 (Light armoring) |
|
| MODEL 117, 156, 169, 176, 242, 245.2, 246 | AR67.10-P-1000-02AK | ||
| MODEL 171 | AR67.10-P-1000-02V | ||
| MODEL 203, 209 | AR67.10-P-1000-02P | ||
| MODEL 207, 211.0/2/6, 212, 218 | AR67.10-P-1000-02T | ||
| MODEL 230.4 On MODEL 117, 169, 176, 242, 245.2, 246: Use LU cleaner. |
AR67.10-P-1000-02R | ||
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| 10.2 | Replace rubber spacers | MODEL 240 | |
| AR67.20-P-2000-03H | |||
| Shim, rear-wall window 14 X 8 X 5 mm | *BR00.45-Z-1006-10A | ||
| Shim, side window at sidewall 20 X 6.5 X 5 mm | *BR00.45-Z-1007-10A | ||
| Spacer | *BR00.45-Z-1008-10A | ||
| 11 | Align windshield (1) in body opening | MODEL 117, 156, 169, 171, 176, 203, 207, 209, 211, 212.1/2, 218, 230.4, 240, 242, 245.2, 246 MODEL 212.0 without CODE Z04 (Light armoring) |
|
| MODEL 117, 156, 169, 171, 176, 207, 209, 212.1/2, 218, 230.4, 242, 245.2, 246 MODEL 212.0 without CODE Z04 (Light armoring) |
AR67.10-P-1000-04G | ||
| MODEL 203 (except 203.7) without CODE 413 (Automatic panoramic sliding sunroof) |
AR67.10-P-1000-04P | ||
| MODEL 203.7 with CODE 413 (Automatic panoramic sliding sunroof) |
AR67.10-P-1000-04PB | ||
| MODEL 211.0/2/6 |
AR67.10-P-1000-04T | ||
| MODEL 117 MODEL 156 MODEL 169 MODEL 176 MODEL 242 with CODE 413 (Automatic panoramic sliding sunroof) MODEL 242 without CODE 413 (Automatic panoramic sliding sunroof) MODEL 245 MODEL 246 with CODE 413 (Automatic panoramic sliding sunroof) MODEL 246 without CODE 413 (Automatic panoramic sliding sunroof) |
*BE67.10-P-1001-01E | ||
| MODEL 171 MODEL 203 MODEL 209.3 MODEL 209.4 MODEL 230 |
*BE67.10-P-1001-01A | ||
| MODEL 207 MODEL 212.0 without CODE Z04 (Light armoring) MODEL 212.1/2 MODEL 218 |
*BE67.10-P-1001-01G | ||
| MODEL 211 without CODE 413 (Automatic panoramic sliding sunroof) without CODE 419 (Solar module for interior ventilation) |
*BE67.10-P-1001-01C | ||
| MODEL 211 with CODE 413 (Automatic panoramic sliding sunroof) with CODE 419 (Solar module for interior ventilation) Cup suction tool/suspension equipment (for window removal/installation) |
*BE67.10-P-1002-01C | ||
| Fig 2 | |||
| 12 | Remove protective foil from rubber window spacers | MODEL 117, 156, 169, 171, 176, 203, 207, 209, 211, 212.1/2, 218, 230.4, 242, 245.2, 246 MODEL 212.0 without CODE Z04 (Light armoring) |
|
| 13 | Apply adhesive material | MODEL 117, 156, 169, 171, 176, 203, 207, 209, 211, 212.1/2, 218, 230.4, 242, 245.2, 246 MODEL 212.0 without CODE Z04 (Light armoring) |
AR67.10-P-1000-08P |
| MODEL 240 | AR67.10-P-1000-08H | ||
| Glazing repair kit, 2-component adhesive | *BR00.45-Z-1015-02A | ||
| Repair kit, installing windshields, 1-component adhesive Cartridge gun, electric, and preheater |
*BR00.45-Z-1135-02A | ||
| Fig 3 | |||
| 14 | Install windshield (1) | MODEL 117, 156, 169, 171, 176, 203, 207, 209, 211, 212.1/2, 218, 230.4, 242, 245.2, 246 MODEL 212.0 without CODE Z04 (Light armoring) |
AR67.10-P-1503-01P |
| MODEL 240 Cup suction tool/suspension equipment (for window removal/installation) |
AR67.10-P-1503-01H | ||
| 15 | Install detachable parts in area of windshield (1) | MODEL 117, 156, 176, 242, 245.2, 246 | AR67.10-P-1050BK |
| MODEL 169 | AR67.10-P-1050AK | ||
| MODEL 171 | AR67.10-P-1050V | ||
| MODEL 203.0/2/7 | AR67.10-P-1050P | ||
| MODEL 207 | AR67.10-P-1050EC | ||
| MODEL 209 | AR67.10-P-1050Q | ||
| MODEL 211.0/2/6 | AR67.10-P-1050T | ||
| MODEL 212.0 without CODE Z04 (Light armoring) MODEL 212.1/2 |
AR67.10-P-1050EW | ||
| MODEL 218 | AR67.10-P-1050EL | ||
| MODEL 230.4 | AR67.10-P-1050R | ||
| MODEL 240 | AR67.10-P-1050H | ||
| 16 | Remove cover from dashboard | ||
| 17 | Check all electrical consumers in area repaired for proper function | ||
| 18 | Close side window in driver door | ||
| 19 | Clean windshield (1) and vehicle interior |
| Number | Designation | MODEL 170, 171 | MODEL 203 | ||
|---|---|---|---|---|---|
| BE67.10-P-1001-01A | Distance between windshield upper edge and front edge of roof | Dimension "A" | mm | 12 | 12 |
| Picture | AR67.10-P-1000-04G | AR67.10-P-1000-04E | |||
| Number | Designation | MODEL 209.3 | MODEL 209.4 | ||
|---|---|---|---|---|---|
| BE67.10-P-1001-01A | Distance between windshield upper edge and front edge of roof | Dimension "A" | mm | 13 | 9 |
| - | - | - | |||
| Number | Designation | MODEL 230 | ||
|---|---|---|---|---|
| BE67.10-P-1001-01A | Distance between windshield upper edge and front edge of roof | Dimension "A" | mm | 10 |
| - | - | |||
| Number | Designation | MODEL 211 except CODE 413 except CODE 419 | |
|---|---|---|---|
| BE67.10-P-1001-01C | Distance between molding on windshield and front edge of roof | mm | 2 |
| Number | Designation | MODEL 117 | MODEL 156 | ||
|---|---|---|---|---|---|
| BE67.10-P-1001-01E | Distance between top edge of windshield and front edge of roof | Dimension "A" | mm | 3, 5 (±1, 5) | 3, 2 (±1, 0) |
| Picture | AR67.10-P-1000-04G | AR67.10-P-1000-04G | |||
| Number | Designation | MODEL 169 | MODEL 176 | ||
|---|---|---|---|---|---|
| BE67.10-P-1001-01E | Distance between top edge of windshield and front edge of roof | Dimension "A" | mm | 3, 0 (±1, 0) | 4 |
| Picture | AR67.10-P-1000-04G | AR67.10-P-1000-04G | |||
| Number | Designation | MODEL 242 except CODE 413 | MODEL 242 with CODE 413 | ||
|---|---|---|---|---|---|
| BE67.10-P-1001-01E | Distance between top edge of windshield and front edge of roof | Dimension "A" | mm | 2, 6 (±1, 0) | 3, 0 (±1, 0) |
| Picture | AR67.10-P-1000-04G | AR67.10-P-1000-04G | |||
| Number | Designation | MODEL 245 | MODEL 246 except CODE 413 | ||
|---|---|---|---|---|---|
| BE67.10-P-1001-01E | Distance between top edge of windshield and front edge of roof | Dimension "A" | mm | 3, 5 (±1, 0) | 4 |
| Picture | AR67.10-P-1000-04G | AR67.10-P-1000-04G | |||
| Number | Designation | MODEL 246 with CODE 413 | ||
|---|---|---|---|---|
| BE67.10-P-1001-01E | Distance between top edge of windshield and front edge of roof | Dimension "A" | mm | 3, 0 (±1, 0) |
| Picture | AR67.10-P-1000-04G | |||
| Number | Designation | MODEL 207 | MODEL 212 | ||
|---|---|---|---|---|---|
| BE67.10-P-1001-01G | Distance between top edge of window and transition between rabbet and front edge of roof | Dimension "a" | mm | 3, 5 (±1) | 5 (±1) |
| - | - | - | |||
| Number | Designation | MODEL 218 | ||
|---|---|---|---|---|
| BE67.10-P-1001-01G | Distance between top edge of window and transition between rabbet and front edge of roof | Dimension "a" | mm | 3, 5 (±1) |
| - | - | |||
| Number | Designation | MODEL 211 with CODE 413 with CODE 419 | |
|---|---|---|---|
| BE67.10-P-1002-01C | Distance between top edge of window and base center point of clip attaching trim strip at top | mm | 4, 5 |
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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