Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2006 Mercedes Benz G500FACTORY OEM SERVICE PROCEDURE
Repair and Diagnosis: Collision: Dimensions: Body
- General Information
- Safety Precautions
- Testing & Repair
- Gap dimensions on hoods, doors and lids - AR60.00-P-0700-01CW
- Gap dimensions on hoods, doors and lids - AR60.00-P-0700-01EC
- Gap dimensions on hoods, doors and lids - AR60.00-P-0700-01WX
- Testing and repair work: Cross-country vehicles: Body - general - AR60.00-Z-9463BA
- Disassemble/assemble body - AR60.40-P-0010GR
- Remove/install body mount bolts - AR60.80-P-0065-01GR
- Detach/attach body from frame - AR60.80-P-1200GR
- Torque Specifications
- Special tools
- 201 589 00 51 01 Milling cutter crown - WS60.00-N-0033-01C
- 201 589 00 51 00 Spot weld cutter - WS60.00-N-0033C
- 129 589 03 21 00 Feeler gauge - WS60.00-P-0027K
- 201 589 00 51 01 Milling bit crown - WS60.00-P-0033-01K
- 201 589 00 51 00 Spot weld milling cutter - WS60.00-P-0033K
- 463 589 01 31 00 Alignment punch - WS60.00-P-0091K
- 463 589 00 31 00 Alignment punch - WS60.00-P-0092K
- Special tools: Cross-country vehicles: Body - general - WS60.00-Z-9999BZ
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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