2002 Mercedes Benz ML320FACTORY OEM SERVICE PROCEDURE

Current Consumption

On CLK class and E class models, disconnect fuel pump relay (K27). Connect DVOM to fuel pump relay socket terminals No. 2 and 8. On ML320, disconnect fuel pump relay (k3). Connect DVOM to fuel pump relay socket terminals No. 30 and 87. On all models, turn ignition on. DVOM should indicate 4-9 amps. If amperage is within specification, test is complete. If amperage is not within specification, possible cause is faulty fuel pump. Repair as necessary.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.