1985 Mercedes Benz 190D AutomaticFACTORY OEM SERVICE PROCEDURE

PREGLOW System

The pencil element glow plugs are comprised of a housing with screw-in threads. A heater bar is also pressed into the housing. The single-pole connecting bolt is screwed to housing by means of a non-releasable round brass nut. The pencil element glow plugs are designed for a voltage of 11.5 volts and are operated as a parallel circuit.

The heating element consists of a heating and control winding connected in series. When the glow system is switched on, a current of approximately 30 amps will flow to each glow plug.

The winding increases its resistance with increasing temperature and limits the current to approximately 8-15 amps. This will protect the glow plug against overload. After a glow time of 9 seconds, a heater bar temperature of approximately 1500Β°F (900Β°C) will be attained.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.