1982 Mercedes Benz 380SLFACTORY OEM SERVICE PROCEDURE

System Check

  1. Start engine and warm to normal operating temperature. Air pump clutch should be disengaged and pump should be stopped.
  2. Disconnect plug from coolant switch and insert jumper wire into connector terminals. Turn ignition "OFF" and then "ON" without starting engine. Clutch and switch-over valve should operate.
  3. Connect negative lead of voltmeter to terminal 3 of diagnostic plug (on fenderwell). Connect positive lead of voltmeter to battery. With engine running at operating temperature, voltage should be present. Mark voltmeter dial to indicate needle position, then stop engine.
    Fig 1: Series Air Injection System
    G09323278Courtesy of MERCEDES-BENZ USA
  4. Remove connector from magnetic clutch on air pump. Use jumper wires to connect clutch terminals to ground and battery voltage. Start engine and observe voltmeter.
  5. Reading should be as previously marked. Disconnect vacuum lines from switch-over valve and connect them together. Voltmeter reading should increase. If not, proceed to component testing.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.