2007 Mazda 5 L4-2.3LFACTORY OEM SERVICE PROCEDURE

Torque Specifications

Cylinder head bolts

Measure the length of each cylinder head bolt.
Replace any that exceeds maximum length.

Factory service manual diagram




Cylinder head bolt length
Standard 145.2 - 145.8 mm (5.717 - 5.740 inch)
Maximum 146.5 mm (5.768 in)

Factory service manual diagram




Tighten the cylinder head bolts in the order shown with the following 5 steps using the SST (49 D032 316).
Tightening torque
Step 1 3 - 11 Nm (30.6 - 112 kgf-cm, 26.6 - 97.3 inch lbs.)
Step 2 13 - 17 Nm (133 - 173 kgf-cm, 116 - 150 inch lbs.)
Step 3 43 - 47 Nm (4.4 - 4.7 kgf-m, 3.1.8 - 34.6 ft. lbs.)
Step 4 88° - 92°
Step 5 88° - 92°

Camshaft bearing caps

Factory service manual diagram




Tighten the camshaft cap bolts in the order shown with the following two steps.
Tighten torque
Step 1 5.0 - 9.0 Nm (51.0 - 91.7 kgf-cm, 44.3 - 79.6 inch lbs.)
Step 2 14 - 17 Nm (1.5 - 1.7 kgf-m, 10.4 - 12.5 ft. lbs.)

Water pump

Factory service manual diagram




Exhaust manifold

Factory service manual diagram




Tighten the exhaust manifold installation nuts in the order shown in the figure.
Tightening torque 43-64 Nm (4.4-6.5 kgf-cm, 32-47 ft. lbs.)

Crankshaft pulley lock bolt

Tighten the crankshaft pulley lock bolt using the following two steps
Tightening torque
Step 1 96 - 104 Nm (9.8 - 10.6 kgf-cm, 70.9 - 76.7 ft. lbs.)
Step 2 87° - 93°

Oil pump

Factory service manual diagram




Tighten the oil pump bolts in two steps in the order indicated in the figure.
Tightening torque:
Step 1 8 - 12 Nm (82 - 122 kgf-cm, 71 - 105 inch lbs.)
Step 2 17 - 23 Nm (1.8 - 2.3 kgf-m, 12.6 - 16.9 ft. lbs.)

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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