2005 Mazda MX-5 Miata Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Tank Removal/Installation: Notes

WARNING:
  • Repairing a fuel tank that has not been properly steam cleaned can be dangerous. Explosion or fire may cause death or serious injury. Always properly steam clean a fuel tank before repairing it.
  1. Complete the "BEFORE SERVICE PRECAUTION". (See BEFORE SERVICE PRECAUTIONΒ (+)
  2. Disconnect the negative battery cable.
  3. Siphon the fuel from the fuel tank. (See FUEL SYSTEM LOCATION INDEXΒ (+)
  4. Remove the middle pipe (BP) or the presilencer (BP WITH TC). (See EXHAUST SYSTEM REMOVAL/INSTALLATION (BP) (+) (See EXHAUST SYSTEM REMOVAL/INSTALLATION (BP WITH TC) (+)
  5. Remove the propeller shaft. (See PROPELLER SHAFT REMOVAL/INSTALLATION (+)
  6. Remove the power plant frame. (See MANUAL TRANSMISSION REMOVAL/INSTALLATION (+) (See AUTOMATIC TRANSMISSION REMOVAL/INSTALLATION (+)
  7. Remove in the order indicated in the table.
  8. Install in the reverse order of removal.
  9. Complete the "AFTER SERVICE PRECAUTION". (See AFTER SERVICE PRECAUTIONΒ (+)
    Fig 1: Installing Fuel Tank & Torque Specifications
    G03637815Courtesy of MAZDA MOTORS CORP.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.