2005 Mazda B4000 Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Spring Lock Couplings: Disconnect

  1. Relieve the fuel pressure. See FUEL PRESSURE RELIEFΒ  .
  2. Remove the fuel tube clip.
    Fig 1: Removing Fuel Tube Clip
    G03729070Courtesy of MAZDA MOTORS CORP.
  3. Install the appropriate Disconnect Tool SSTΒ  49 UN01 0510 or 49 UN01 0520 (310-D005) or equivalent.
    Fig 2: Installing Disconnect Tool
    G03729071Courtesy of MAZDA MOTORS CORP.
  4. Close and push Disconnect Tool SSTΒ  49 UN01 0510 or 49 UN01 0520 (310-D005) or equivalent into the open side of the cage.
    Fig 3: Pushing Disconnect Tool Into Open Side Of Cage
    G03729072Courtesy of MAZDA MOTORS CORP.
  5. Separate the fitting.
    Fig 4: Separating Fitting
    G03729073Courtesy of MAZDA MOTORS CORP.
  6. Remove Disconnect Tool SSTΒ  49 UN01 0510 or 49 UN01 0520.
    Fig 5: Removing Disconnect Tool
    G03729074Courtesy of MAZDA MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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