Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2005 Mazda 6 L4-2.3LFACTORY OEM SERVICE PROCEDURE
Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - Cooling System
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Transmission and Drivetrain
- Relays and Modules - Windows and Glass
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oxygen Sensor
- Power Steering Pressure Switch
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
Technical Service Bulletins
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Technical Service Bulletins
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Timing Component Alignment Marks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Service Intervals
- Severe Service Defined
- Routine Service
- Normal Service
- 7500 MI or 12000 KM
- 15000 MI or 24000 KM
- 22500 MI or 36000 KM
- 25000 MI or 40000 KM
- 30000 MI or 48000 KM
- 37500 MI or 60000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 52500 MI or 84000 KM
- 60000 MI or 96000 KM
- 67500 MI or 108000 KM
- 75000 MI or 120000 KM
- 82500 MI or 132000 KM
- 90000 MI or 144000 KM
- 97500 MI or 156000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 112500 MI or 180000 KM
- 120000 MI or 192000 KM
- 125000 MI or 200000 KM
- 127500 MI or 204000 KM
- 135000 MI or 216000 KM
- 142500 MI or 228000 KM
- 150000 MI or 240000 KM
- Severe Service
- 5000 MI or 8000 KM
- 10000 MI or 16000 KM
- 15000 MI or 24000 KM
- 20000 MI or 32000 KM
- 25000 MI or 40000 KM
- 30000 MI or 48000 KM
- 35000 MI or 56000 KM
- 40000 MI or 64000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 55000 MI or 88000 KM
- 60000 MI or 96000 KM
- 65000 MI or 104000 KM
- 70000 MI or 112000 KM
- 75000 MI or 120000 KM
- 80000 MI or 128000 KM
- 85000 MI or 136000 KM
- 90000 MI or 144000 KM
- 95000 MI or 152000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 110000 MI or 176000 KM
- 115000 MI or 184000 KM
- 120000 MI or 192000 KM
- 125000 MI or 200000 KM
- 130000 MI or 208000 KM
- 135000 MI or 216000 KM
- 140000 MI or 224000 KM
- 145000 MI or 232000 KM
- 150000 MI or 240000 KM
- Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Access Cover
- Actuators and Solenoids - Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
Service Precautions- Application and ID
Testing and Inspection
Locations
Service and Repair- Procedures
- Cylinder Block (I) Disassembly
- Cylinder Block (II) Disassembly
- Cylinder Block (I) Assembly
- Cylinder Block (II) Assembly
- Cylinder Head (I) Assembly
- Cylinder Head (I) Disassembly
- Cylinder Head (II) Assembly
- Cylinder Head (II) Disassembly
- Engine Mounting/Dismounting
- Removal/Installation
- Disassembly/Assembly
- Timing Chain Assembly
- Timing Chain Disassembly
- Plug Hole Plate Removal/Installation
- Overhaul
- Warning
- Foreword
- How to Use This Manual
- Units
- Fundamental Procedures
- Electrical System
- Engine Overhaul Service Warning
- Engine
- Timing Chain Disassembly
- Cylinder Head (1)
- Cylinder Head (II)
- Cylinder Block (1)
- Cylinder Block (11)
- Cylinder Head Inspection
- Valve, Valve Guide Inspection
- Valve Guide Replacement
- Valve Seat Inspection/Repair
- Valve Spring Inspection
- Camshaft Inspection
- Tappet Inspection
- Cylinder Block Inspection
- Oil Jet Valve Inspection
- Piston Inspection
- Crankshaft Inspection
- Connecting Rod Inspection
- Bolt Inspection
- Variable Valve Timing Actuator Inspection [With Variable Valve Timing Mechanism]
- Oil Control Valve (OCV) Inspection [With Variable Valve Timing Mechanism] Coil Resistance Inspection
- Spool Valve Operation Inspection
- Valve Clearance Inspection
- Valve Clearance Adjustment
- Cylinder Block (1) Assembly
- Main Bearing Cap Assembly Note
- Piston Ring Assembly Note
- Piston Assembly Note
- Connecting Rod Bearing Assembly Note
- Connecting Rod Cap Assembly Note
- Balancer Unit Assembly Note
- Cylinder Block (II)
- Cylinder Head (1) Assembly
- Valve Seal Assembly Note
- Valve Keeper Assembly Note
- Cylinder Head (II) Assembly
- Timing Chain
- Engine Technical Data
- Service Tools
- Procedures
Diagrams
Specifications- Technical Service Bulletins
Tools and Equipment
- Cooling System
- Coolant
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Fan Shroud
- Heater Core
- Radiator
- Radiator Cap
- Relays and Modules - Cooling System
- Sensors and Switches - Cooling System
- Thermostat
- Water Pump
- Service Precautions
- Testing and Inspection
- Locations
- Specifications
- Technical Service Bulletins
- Exhaust System
- Technical Service Bulletins
- Tools and Equipment
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oxygen Sensor
- Power Steering Pressure Switch
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Technical Service Bulletins
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Technical Service Bulletins
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Barometric Pressure Sensor
- Body Control Module
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Data Link Connector
- Electronic Throttle Actuator
- Electronic Throttle Actuator Relay
- Engine Control Module
- Engine Temperature Sensor
- Fuel Cut Control Unit
- Information Bus
- Knock Sensor
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Oxygen Sensor
- Power Steering Pressure Switch
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oxygen Sensor
- Power Steering Pressure Switch
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Technical Service Bulletins
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Variable Valve Timing Actuator
- Variable Valve Timing Solenoid
- Vehicle Speed Sensor
- Voltage Signal
Description and Operation- Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- Symptom Troubleshooting Chart - Engine Driveability
- Symptom Charts
- No.1 Melting of Main or Other Fuses
- No.2 MIL Illuminates
- No.3 Will Not Crank
- No.4 Hard Start/Long Crank/Erratic Start/Erratic Crank
- No.5 Engine Stalls-After Start/At Idle
- No.6 Cranks Normally But Will Not Start
- No.7 Slow Return to Idle
- No.8 Engine Runs Rough/Rolling Idle
- No.9 Fast Idle/Runs ON
- No.10 Low Idle/Stalls During Deceleration
- No.11 Engine Stalls/Quits, Engine Runs Rough, Misses, Buck/Jerk, Hesitation/Stumble, Surges
- No.12 Lack/Loss of Power-Acceleration/Cruise
- No.13 Knocking/Pinging - Acceleration/Cruise
- No.14 Poor Fuel Economy
- No.15 Emission Compliance
- No.16 High Oil Consumption/Leakage
- No.17 Cooling System Concerns-Overheating
- No.18 Cooling System Concerns-Runs Cold
- No.19 Exhaust Smoke
- No.20 Fuel Odor (In Engine Compartment)
- No.21 Engine Noise
- No.22 Vibration Concerns (Engine)
- No.23 A/C Does Not Work Sufficiently
- No.24 A/C Always On or A/C Compressor Runs Continuously
- No.25 A/C Does Not Cut Off Under Wide Open Throttle Conditions
- No.26 Exhaust Sulphur Smell
- No.27 Fuel Refill Concerns
- No.28 Fuel Filling Shut Off Issues
- No.29 Constant Voltage
- No.30 Spark Plug Condition
- Symptom Quick Diagnostic Chart
- Scan Tool Testing and Procedures
- Mode 6 Data
- Pinout Values and Diagnostic Parameters
- Monitors, Trips, Drive Cycles and Readiness Codes
- Oscilloscope Patterns and Waveforms
- Diagrams
- Technical Service Bulletins
- Emission Control Systems
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Accelerator Pedal
- Accelerator Pedal Position Sensor
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Fuel
- Fuel Filler Cap
- Fuel Filter
- Fuel Injector
- Fuel Pressure Regulator
- Fuel Pump
- Fuel Rail
- Fuel Tank
- Fuel Tank Cut Valve
- Fuel Tank Unit
- Intake Air Plenum
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Rollover Valve
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Body
- Throttle Position Sensor
- Variable Induction System
- Service Precautions
- Testing and Inspection
- Locations
- Service and Repair
- Diagrams
- Technical Service Bulletins
- Ignition System
- Transmission Control Systems
- PROM - Programmable Read Only Memory
- Locations
- Diagrams
- Technical Service Bulletins
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Case
- Control Module
- Automatic Transmission Dipstick - Dipstick Tube
- Fluid - A/T
- Fluid Line/Hose
- Fluid Pan
- Fluid Pressure Sensor/Switch
- Pressure Regulating Solenoid
- Relays and Modules - A/T
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Interlock
- Shift Solenoid
- Shifter A/T
- Transmission Cooler
- Transmission Mode Switch
- Transmission Position Sensor/Switch
- Transmission Speed Sensor
- Transmission Temperature Sensor/Switch
- Valve Body
- Description and Operation
- FN4A-EL Automatic Transaxle Outline
- Automatic Transaxle Outline
- Automatic Transaxle Features
- Automatic Transaxle Cross-Sectional View
- Outline of Operation
- EC-At Operation Chart
- Torque Converter Outline
- Torque Converter Structure
- Power Flow Outline
- Power Flow Structure
- Power Flow Operation
- Forward Clutch, 3-4 Clutch, Reverse Clutch, Low and Reverse Brake Outline
- Forward Clutch, 3-4 Clutch, Reverse Clutch, Low and Reverse Brake Operation
- Centrifugal Balance Clutch Outline
- Centrifugal Balance Clutch Structure
- Centrifugal Balance Clutch Operation
- 2-4 Brake Band Outline
- 2-4 Brake Band Structure
- 2-4 Brake Band Operation
- One-Way Clutch Outline
- One-Way Clutch Structure
- One-Way Clutch Operation
- Planetary Gear Outline
- Planetary Gear Structure
- Planetary Gear Operation
- Parking Mechanism Outline
- Parking Mechanism Structure
- Parking Mechanism Operation
- Output Gear Outline
- Oil Pump Outline
- Oil Pump Structure
- Oil Pump Operation
- Forward Clutch, 3-4 Clutch Hydraulic Circuit Outline
- Control Valve Body Outline
- Shift Solenoid A, B and C (Duty-Cycle Type) Outline
- Shift Solenoid A, B and C (Duty-Cycle Type) Function
- Shift Solenoid A, B and C (Duty-Cycle Type) Operation
- Shift Solenoid D, and E (On/Off Type) Outline
- Shift Solenoid D, and E (On/Off Type) Function
- Shift Solenoid D, and E (On/Off Type) Operation
- Pressure Control Solenoid (Linear Type) Outline
- Pressure Control Solenoid (Linear Type) Operation
- Foreword
- FN4A-EL Automatic Transaxle Outline
- Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- Symptoms
- No.1 Vehicle Does Not Move In D Range, or In R Position
- No.2 Vehicle Moves In N Position
- No.3 Vehicle Moves In P Position, or Parking Gear Does Not Disengage When P Is Disengaged
- No.4 Excessive Creep
- No.5 No Creep at All
- No.6 Low Maximum Speed and Poor Acceleration
- No.7 No Shifting
- No.8 Does Not Shift to Fourth Gear (4GR)
- No.9 Abnormal Shifting
- No.10 Frequent Shifting
- No.11 Shift Point Is High or Low
- No.12 Torque Converter Clutch (TCC) Non-Operation
- No.13 No Kickdown
- No.14 Engine Flares Up or Slips When Upshifting or Downshifting
- No. 15 Engine Flares Up or Slips When Accelerating Vehicle
- No.16 Judder Upon Torque Converter Clutch (TCC) Operation
- No.17 Excessive Shift Shock From N to D or N to R Position/Range
- No.18 Excessive Shift Shock Is Felt When Upshifting and Downshifting
- No.19 Excessive Shift Shock on Torque Converter Clutch (TCC)
- No.20 Noise Occurs at Idle When Vehicle Is Stopped In All Positions/Ranges
- No.21 Noise Occurs at Idle When Vehicle Is Stopped In D Range, or In R Position
- No.22 No Engine Braking In 1GR Position of M Range
- No.23 Transaxle Overheats
- No.24 Engine Stalls When Shifted to D Range, or In R Position
- No.25 Engine Stalls When Driving at Slow Speeds or Stopping
- No.26 Starter Does Not Work
- No.27 Gear Position Indicator Light Does Not Illuminate In M Range
- No.28 Gear Position Indicator Light Illuminates In D Range or P, N, R Positions
- No.29 Does Not Shift Up In M Range
- No.30 Does Not Shift Down In M Range
- Symptom Troubleshooting Item Table
- Quick Diagnosis Chart
- Symptoms
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
Adjustments- Locations
- Service and Repair
- Procedures
- Removal and Replacement
- Overhaul
- Foreword
- FN4A-EL Automatic Transaxle Service
- Automatic Transaxle Cleaning
- Automatic Transaxle Disassembly
- Accumulators Disassembly/Assembly
- Oil Pump Disassembly/Assembly
- Forward Clutch Disassembly/Assembly
- Clutch Component Disassembly/Assembly
- Front Internal Gear One-Way Clutch Component Disassembly/Assembly
- Band Servo Disassembly/Assembly
- Low and Reverse Brake and One-Way Clutch Inner Race Disassembly/Assembly
- Parking Mechanism Disassembly/Assembly
- Secondary Gear and Output Gear Disassembly/Assembly
- Primary Gear Disassembly/Assembly
- Control Valve Body Disassembly/Assembly
- Differential Disassembly/Assembly
- Secondary Gear Bearing Preload
- Differential Bearing Preload
- Automatic Transaxle Inspection
- Torque Converter Inspection
- Oil Pump Preinspection
- Forward Clutch Preinspection
- Clutch Clearance
- Clutch Component Preinspection
- Reverse Clutch Clearance
- 3-4 Clutch Clearance
- Bushing Inner Diameter Inspection
- Front Internal Gear and One-Way Clutch Component Preinspection
- Low and Reverse Brake Preinspection
- Differential Preinspection
- Automatic Transaxle Assembly
- Technical Data
- Service Tools
- Diagrams
- Specifications
- Technical Service Bulletins
- Tools and Equipment
- Clutch
- Drive Axles, Bearings and Joints
- Flex Plate
- Flywheel
- Manual Transmission/Transaxle
- Fluid - M/T
- Gear
- Gear Sensor/Switch
- Seals and Gaskets
- Sensors and Switches - M/T
- Shift Linkage
- Locations
- Service and Repair
- Procedures
- Overhaul
- Manual Transaxle G35M-R
- Overhaul Procedures G35M-R
- Precaution
- 5TH Gear Thrust Clearance Preinspection
- 5TH/Reverse Gear and Housing Parts Disassembly [Type A]
- 5TH/Reverse Gear and Housing Parts Disassembly [Type B]
- 5TH/Reverse Gear and Housing Parts Inspection
- Clutch Housing and Transaxle Case Components Disassembly
- Clutch Housing and Transaxle Case Components Disassembly
- Oil Seal (Primary Shaft) Disassembly Note
- Bearing Race (Secondary Shaft) Disassembly Note
- Roll Pin Disassembly Note
- Control Rod Disassembly Note
- Oil Seal (Change Rod Component) Disassembly Note
- Oil Seal (Differential) Disassembly Note
- Bearing Race (Differential) Disassembly Note
- Reverse Lever Shaft Disassembly Note
- Bearing Race (Transaxle Case) Disassembly Note
- Clutch Housing and Transaxle Case Components Disassembly [Type B]
- Clutch Housing and Transaxle Case Components Disassembly [Type B]
- Oil Seal (Primary Shaft) Disassembly Note
- Bearing Race (Secondary Shaft) Disassembly Note
- Oil Seal (Differential) Disassembly Note
- Bearing Race (Differential) Disassembly Note
- Reverse Lever Shaft Disassembly Note
- Bearing Race (Transaxle Case) Disassembly Note
- Primary Shaft Components Preinspection
- Primary Shaft Components Disassembly
- Primary Shaft Components Inspection
- Primary Shaft Components Assembly
- Secondary Shaft Components Preinspection
- Secondary Shaft Components Disassembly
- Secondary Shaft Components Inspection
- Secondary Shaft Components Assembly
- Secondary Shaft Components Assembly
- 1ST/2ND Clutch Hub Assembly Note
- Bearing (Secondary Shaft End) Assembly Note
- 1ST Gear, 1ST Synchronizer Ring, and 1ST/2ND Clutch Hub Component Assembly Note
- 2ND Synchronizer Ring, 2ND Gear, and Secondary 3RD Gear Assembly Note
- Secondary 4TH Gear and Bearing Assembly Note
- Differential Preinspection
- Differential Disassembly
- Bearing Preload Adjustment
- Clutch Housing and Transaxle Case Components Assembly [Type A]
- Clutch Housing and Transaxle Case Components Assembly [Type B]
- 5TH/Reverse Gear and Housing Parts Assembly [Type A]
- 5TH/Reverse Gear and Housing Parts Assembly [Type A]
- Clutch Housing Assembly Note
- Primary Shaft Gear Component and Secondary Shaft Gear Component Assembly Note
- Shift Fork and Shift Rod Component Assembly Note
- Crank Lever Component and Crank Lever Shaft Assembly Note
- 5TH/Reverse Shift Rod End and 5TH/Reverse Shift Rod Assembly Note
- Reverse Idle Gear and Reverse Idle Shaft Assembly Note
- Transaxle Case Component Assembly Note
- Secondary 5TH Gear Assembly Note
- 5TH/Reverse Clutch Hub Component and 5TH/Reverse Shift Fork Assembly Note
- Locknut Assembly Note
- 5TH/Reverse Gear and Housing Parts Assembly [Type B]
- 5TH/Reverse Gear and Housing Parts Assembly [Type B]
- Clutch Housing Assembly Note
- Primary Shaft Gear Component and Secondary Shaft Gear Component Assembly Note
- Shift Fork and Shift Rod Component Assembly Note
- Crank Lever Component and Crank Lever Shaft Assembly Note
- 5TH/Reverse Shift Rod End and 5TH/Reverse Shift Rod Assembly Note
- Reverse Idle Gear and Reverse Idle Shaft Assembly Note
- Transaxle Case Component Assembly Note
- Secondary 5TH Gear Assembly Note
- 5TH/Reverse Clutch Hub Component and 5TH/Reverse Shift Fork Assembly Note
- Locknut Assembly Note
- Technical Data - MCI
- Service Tools
- Overhaul Procedures G35M-R
- Manual Transaxle A65M-R
- Overhaul Procedures A65M-R
- Precaution
- Clutch Housing and Transaxle Case Components Disassembly
- Primary Shaft Components Preinspection
- Primary Shaft Components Disassembly
- Primary Shaft Components Disassembly
- Primary Shaft Rear Bearing Disassembly Note
- Primary Shaft Bearing Spacer and 5TH Gear Stopper Disassembly Note
- 5TH Clutch Hub Set, 5TH Synchronizer Ring and 5TH Gear Disassembly Note
- 5TH Bushing, Thrust Washer, 4TH Gear, 4TH Needle Bearing, 4TH Bushing, 4TH Synchronizer Ring, 3RD/4TH Clutch Hub Set, 3RD SYNCH
- Primary Shaft Front Bearing Disassembly Note
- Primary Shaft Components Inspection
- Primary Shaft Components Assembly
- Primary Shaft Components Assembly
- 3RD/4TH Synchronizer Key Spring, 3RD/4TH Synchronizer Key and 3RD/4TH Clutch Hub and Sleeve Assembly Note
- 3RD/4TH Clutch Hub Set Assembly Note
- 4TH Bushing Assembly Note
- Primary Shaft Thrust Washer Assembly Note
- 5TH Bushing Assembly Note
- 5TH Synchronizer Key Spring, 5TH Synchronizer Key and 5TH Clutch Hub and Sleeve Assembly Note
- 5TH Clutch Hub Set Assembly Note
- Primary Shaft Bearing Spacer Assembly Note
- Snap Ring Assembly Note
- Primary Shaft Rear Bearing Assembly Note
- Primary Shaft Front Bearing Assembly Note
- Secondary Shaft Components Preinspection
- Secondary Shaft Components Disassembly
- Secondary Shaft Components Inspection
- Secondary Shaft Components Assembly
- Secondary Shaft Components Assembly
- Reverse Main Gear Assembly Note
- 1ST Bushing Assembly Note
- Synchronizer Key Spring, 1ST/2ND Synchronizer Key and 1ST/2ND Clutch Hub and Sleeve Assembly Note
- 1ST/2ND Clutch Hub Set Assembly Note
- 2ND Bushing Assembly Note
- 3RD Gear Assembly Note
- 4TH Gear Adjustment Shim Assembly Note
- 4TH Gear Assembly Note
- 5TH Gear Assembly Note
- 5TH Gear Snap Ring Assembly Note
- Secondary Shaft Rear Bearing Assembly Note
- Secondary Shaft C-Ring Assembly Note
- Reverse Idler Shaft Components Disassembly/Assembly
- Differential Preinspection
- Differential Disassembly
- Differential Assembly
- Primary Shaft End Play Adjustment
- Secondary Shaft End Play Adjustment
- Reverse Idler Gear End Play Adjustment
- Differential Side Bearing Preload Adjustment
- Clutch Housing and Transaxle Case Components Assembly
- Technical Data
- Service Tools
- Overhaul Procedures A65M-R
- Manual Transaxle G35M-R
- Specifications
- Technical Service Bulletins
- Tools and Equipment
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Transmission Control Systems
- Technical Service Bulletins
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Traction Control Switch
- Wheel Speed Sensor
- Testing and Inspection
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- Symptom Index
- Symptom Diagnostic Procedures
- No.1 ABS Warning Light, Brake System Light, TCS Off Light, TCS Indicator Light Do Not Illuminate.
- No.2 Neither ABS Warning Light Nor Brake System Warning Light Illuminate.
- No.3 ABS Warning Light Does Not Illuminate With Ignition Key to on
- No.4 Brake System Warning Light Does Not Illuminate With Ignition Key to on
- No.5 TCS Off Light and TCS Indicator Light Do Not Illuminate With Ignition Key to on
- No. 6 Both ABS Warning and Brake System Warning Light Stay on More Than 4 Seconds With Ignition Key to on
- No.7 ABS Warning Light Stays on More Than 4 Seconds With Ignition Key to on
- No.8 Brake System Warning Light Stays on More Than 4 Seconds With Ignition Key to on
- No.9 TCS Off Light Stays on More Than 4 Seconds With Ignition Key to on
- No.10 TCS Does Not Work Correctly
- No.11 Malfunction In The System ABS, Brake System , TCS Off , TCS Indicator lights off.
- Scan Tool Testing and Procedures
- Locations
- Diagrams
- Technical Service Bulletins
- Brake Bleeding
- Brake Pedal Assy
- Disc Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
- Service Precautions
- Locations
- Specifications
- Technical Service Bulletins
- Tools and Equipment
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Starting System
- Power and Ground Distribution
- Technical Service Bulletins
- Power and Ground Distribution
- Steering and Suspension
- Alignment
- Sensors and Switches - Steering and Suspension
- Steering
- Suspension
- Ball Joint
- Control Arm
- Cross-Member
- Front Steering Knuckle
- Lateral Stabilizer Rod
- Rear Knuckle
- Stabilizer Bar
- Suspension Spring ( Coil / Leaf )
- Suspension Strut / Shock Absorber
- Trailing Arm
- Wheel Bearing
- Wheel Hub
- Service Precautions
- Locations
- Technical Service Bulletins
- Tools and Equipment
- Wheels and Tires
- Technical Service Bulletins
- Heating and Air Conditioning
- Air Conditioning Switch
- Air Door
- Air Duct
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Cabin Air Filter / Purifier
- Cabin Temperature Sensor / Switch
- Cabin Ventilation Grille
- Compressor HVAC
- Condenser HVAC
- Condenser Fan
- Control Assembly
- Control Module HVAC
- Coolant Temperature Sensor / Switch HVAC
- Evaporator Case
- Evaporator Core
- Evaporator Temperature Sensor / Switch
- Heater Core
- Hose/Line HVAC
- Housing Assembly HVAC
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Solar Sensor
- System Relay
- Service Precautions
- Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Description of On-Board Diagnostics
- Diagnosis By Symptom
- Troubleshooting Index
- Symptom Diagnostic Procedures
- No.1 Insufficient Air (or No Air) Blown From Vents
- No.2 Amount of Air Blown From Vents Does Not Change
- No.3 Amount of Air Blown From Vents Does Not Change
- No.4 Air Intake Mode Does Not Change
- No.5 No Temperature Control With Climate Control Unit
- No.6 Windshield Fogged
- No.7 Air From Vents Cold Enough
- No.8 No Cool Air
- No.9 Noise While Operating A/C System
- Locations
- Service and Repair
- Diagrams
- Specifications
- Technical Service Bulletins
- Restraints and Safety Systems
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Indicator
- Clockspring Assembly / Spiral Cable
- Impact Sensor
- Seat Occupant Sensor
- Side Air Bag
- Malfunction Lamp / Indicator
- Service Precautions
- Testing and Inspection
- Locations
- Diagrams
- Technical Service Bulletins
- Head Restraint System
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Sensors and Switches - Restraints and Safety Systems
- Service Precautions
- Technical Service Bulletins
- Tools and Equipment
- Air Bag Systems
- Accessories and Optional Equipment
- Antenna
- Antitheft and Alarm Systems
- Driver/Vehicle Information Display
- Navigation System
- Radio, Stereo, and Compact Disc
- Relays and Modules - Accessories and Optional Equipment
- Sensors and Switches - Accessories and Optional Equipment
- Technical Service Bulletins
- Body and Frame
- Air Bag(s) Arming and Disarming
- Body Control Systems
- Access Cover
- Auxiliary Step / Running Board
- Bumper
- Cabin Ventilation Grille
- Cowl
- Doors, Hood and Trunk
- Doors
- Front Door
- Rear Door
- Locations
- Technical Service Bulletins
- Fuel Door
- Hood
- Trunk / Liftgate
- Technical Service Bulletins
- Doors
- Exterior Moulding / Trim
- Fender
- Frame
- Grille
- Interior Moulding / Trim
- Locks
- Mirrors
- Paint, Striping and Decals
- Radiator Support
- Relays and Modules - Body and Frame
- Roof and Associated Components
- Seats
- Sensors and Switches - Body and Frame
- Spoilers, Flaps, and Air Dams
- Unibody
- Weatherstrip
- Service Precautions
- Description and Operation
- Locations
- Diagrams
- Technical Service Bulletins
- Cruise Control
- Instrument Panel, Gauges and Warning Indicators
- Air Bag Deactivation Indicator
- Cigarette Lighter
- Dashboard / Instrument Panel
- Dimmer Switch
- Door Switch
- Driver/Vehicle Information Display
- Fuel Gauge
- Fuel Gauge Sender
- Instrument Cluster / Carrier
- Key Reminder Switch
- Malfunction Indicator Lamp
- Oil Pressure Sender
- Outside Temperature Display
- Parking Brake Warning Switch
- Relays and Modules - Instrument Panel
- Seat Belt Reminder Buzzer
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
- Speedometer Head
- Tire Monitoring System
- Locations
- Diagrams
- Technical Service Bulletins
- Lighting and Horns
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Cargo Lamp
- Center Mounted Brake Lamp
- Courtesy Lamp
- Daytime Running Lamp
- Dimmer Switch
- Door Switch
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Horn
- Key Cylinder Lamp
- License Plate Lamp
- Map Light
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Trunk Lamp
- Turn Signals
- Vanity Lamp
- Locations
- Technical Service Bulletins
- Windows and Glass
- Heated Glass Element
- Rear Defogger
- Relays and Modules - Windows and Glass
- Sensors and Switches - Windows and Glass
- Windows
- Windshield
- Locations
- Technical Service Bulletins
- Wiper and Washer Systems
- Application and ID
- Locations
- Service and Repair
- Vechicle Service Procedures
- Service Procedure
- Symbols
- Advisory Messages
- Troubleshooting Procedures Overview
- Using Troubleshooting Procedures
- Units of Measures
- Protection of the Vehicle
- Preparation of Tools and Measuring Equipment
- Special Service Tools
- Disconnection of the Negative Battery Cable
- Removal of Parts
- Disassembly
- Inspection During Removal, Disassembly
- Arrangement of Parts
- Cleaning of Parts
- Reassembly
- Adjustment
- Rubber Parts and Tubing
- Hose Clamps
- Torque Formulas
- Vise
- Dynamometer
- SST
- Installation of Radio System
- Electrical Parts
- Wiring Harness
- Connectors
- Terminals
- Sensors, Switches, and Relays
- Fuse
- Direction of View For Connector
- Electrical Troubleshooting Tools Jumper Wire
- Precautions Before Welding
- Vehicle Lifting and Jacking
- Towing
- SAE Standards
- Abbreviations
- Towing Information
- Vehicle Lifting
- Vechicle Service Procedures
- Diagrams
- Diagram Information and Instructions
- Exploded Views
- Connector Views
- Electrical Diagrams
- Diagrams By Diagram Name
- Diagram 00E-a (Electrical Wiring Schematic)
- Diagram 00E-b (Electrical Wiring Schematic)
- Diagram 00G-a (Ground Point)
- Diagram 00G-b (Ground Point)
- Diagram 00D (Data Link Connector)
- Diagram 0112-1 (Cooling System)
- Diagram 0119-1 (Starting System)
- Diagram 0114 (Fuel System)
- Diagram 0117 (Charging System)
- Diagram 0120 (Cruise Control System)
- Diagram 0140-1a (Control System (L3 (2.3L) Except For California Emission Regulation Applicable ATX Model))
- Diagram 0140-1b (Control System (L3 (2.3L) Except For California Emission Regulation Applicable ATX Model))
- Diagram 0140-1c (Control System (L3 (2.3L) Except For California Emission Regulation Applicable ATX Model))
- Diagram 0140-1d (Control System (L3 (2.3L) Except For California Emission Regulation Applicable ATX Model))
- Diagram 0140-1e (Control System (L3 (2.3L) Except For California Emission Regulation Applicable ATX Model))
- Diagram 0140-1f (Control System (L3 (2.3L) Except For California Emission Regulation Applicable ATX Model))
- Diagram 0140-1g (Control System (L3 (2.3L) Except For California Emission Regulation Applicable ATX Model))
- Diagram 0140-2a (Control System (L3 (2.3L) California Emission Regulation Applicable ATX Model))
- Diagram 0140-2b (Control System (L3 (2.3L) California Emission Regulation Applicable ATX Model))
- Diagram 0140-2c (Control System (L3 (2.3L) California Emission Regulation Applicable ATX Model))
- Diagram 0140-2d (Control System (L3 (2.3L) California Emission Regulation Applicable ATX Model))
- Diagram 0140-2e (Control System (L3 (2.3L) California Emission Regulation Applicable ATX Model))
- Diagram 0140-2f (Control System (L3 (2.3L) California Emission Regulation Applicable ATX Model))
- Diagram 0140-2g (Control System (L3 (2.3L) California Emission Regulation Applicable ATX Model))
- Diagram 0140-2h (Control System (L3 (2.3L) California Emission Regulation Applicable ATX Model))
- Diagram 0414-a (Traction Control System)
- Diagram 0414-b (Traction Control System)
- Diagram 0517-1a (EC-AT Control System)
- Diagram 0517-1b (EC-AT Control System)
- Diagram 0740-1a (Heater and Air Conditioner (Manual A/C))
- Diagram 0740-1b (Heater and Air Conditioner (Manual A/C))
- Diagram 0740-2a (Heater and Air Conditioner (Auto A/C))
- Diagram 0740-2b (Heater and Air Conditioner (Auto A/C))
- Diagram 0740-2c (Heater and Air Conditioner (Auto A/C))
- Diagram 0740-3 (A/C Compressor Control)
- Diagram 0810-1a (Air Bag System (Includes Pre-Tensioner Seat Belt Information))
- Diagram 0810-1b (Air Bag System (Includes Pre-Tensioner Seat Belt Information))
- Diagram 0810-1c (Air Bag System (Includes Pre-Tensioner Seat Belt Information))
- Diagram 0810-1d (Air Bag System (Includes Pre-Tensioner Seat Belt Information))
- Diagram 0810-1e (Air Bag System (Includes Pre-Tensioner Seat Belt Information))
- Diagram 0912-1 (Rear Window Defroster (Includes Heated Outer Mirror Information))
- Diagram 0912-2a (Power Window System)
- Diagram 0912-2b (Power Window System)
- Diagram 0912-3 (Power Outer Mirror)
- Diagram 0912-4 (Auto Dimming Mirror)
- Diagram 0913-1 (Seat Warmer)
- Diagram 0913-2 (Power Seat)
- Diagram 0914-1a (Power Door Lock System)
- Diagram 0914-1b (Power Door Lock System)
- Diagram 0914-1c (Power Door Lock System)
- Diagram 0914-2 (Immobilizer System)
- Diagram 0914-3a (Theft-Deterrent System)
- Diagram 0914-3b (Theft-Deterrent System)
- Diagram 0914-4 (Trunk Lock System)
- Diagram 0915 (Sunroof)
- Diagram 0918-1a (Headlight (Without DRL))
- Diagram 0918-1b (Headlight (Without DRL))
- Diagram 0918-1c (Headlight (Without DRL))
- Diagram 0918-2a (Headlight (With DRL))
- Diagram 0918-2b (Headlight (With DRL))
- Diagram 0918-2c (Headlight (With DRL))
- Diagram 0918-3a (Front Side Marker Light/License Plate Light/Parking Light/Taillight)
- Diagram 0918-3b (Front Side Marker Light/License Plate Light/Parking Light/Taillight)
- Diagram 0918-4 (Front Fog Light)
- Diagram 0918-5a (Turn and Hazard Warning Light)
- Diagram 0918-5b (Turn and Hazard Warning Light)
- Diagram 0918-6 (Back-Up Light)
- Diagram 0918-7a (Brake Light/High-Mount Brake Light)
- Diagram 0918-7b (Brake Light/High-Mount Brake Light)
- Diagram 0918-8 (Map Light)
- Diagram 0918-9 (Trunk Compartment Light (Sedan))
- Diagram 0918-10 (Cargo Compartment Light (5-Door/Sport Wagon))
- Diagram 0918-11 (Courtesy Light/Vanity Mirror Illumination))
- Diagram 0918-12a (Illumination Light)
- Diagram 0918-12b (Illumination Light)
- Diagram 0918-12c (Illumination Light)
- Diagram 0919-1 (Windshield Wiper and Washer)
- Diagram 0919-2 (Rear Wiper and Washer (5-Door))
- Diagram 0919-3 (Rear Wiper and Washer (Sport Wagon))
- Diagram 0920-1 (Accessory Socket/Cigarette Lighter)
- Diagram 0920-2a (Audio System (Standard Type Audio))
- Diagram 0920-2b (Audio System (Standard Type Audio))
- Diagram 0920-3a (Audio System (Bose Type Audio))
- Diagram 0920-3b (Audio System (Bose Type Audio))
- Diagram 0920-3c (Audio System (Bose Type Audio))
- Diagram 0920-3d (Audio System (Bose Type Audio))
- Diagram 0922-1a (Instrument Cluster)
- Diagram 0922-1b (Instrument Cluster)
- Diagram 0922-1c (Instrument Cluster)
- Diagram 0922-1d (Instrument Cluster)
- Diagram 0922-1e (Instrument Cluster)
- Diagram 0922-1f (Instrument Cluster)
- Diagram 0922-2 (Horn)
- Power and Ground Distribution
- Air Bag Systems
- Antilock Brakes / Traction Control Systems
- Antitheft and Alarm Systems
- Automatic Transmission/Transaxle
- Backup Lamp
- Brake Lamp
- Cargo Lamp
- Center Mounted Brake Lamp
- Charging System
- Courtesy Lamp
- Cruise Control
- Daytime Running Lamp
- Door Locks
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Heated Glass Element
- Heating and Air Conditioning
- Horn
- Instrument Panel, Gauges and Warning Indicators
- License Plate Lamp
- Map Light
- Marker Lamp
- Mirrors
- Parking Lamp
- Power Locks
- Powertrain Management
- Radiator Cooling Fan
- Radio, Stereo, and Compact Disc
- Seats
- Starting System
- Sunroof / Moonroof
- Tail Lamp
- Trunk / Liftgate
- Trunk Lamp
- Turn Signals
- Vanity Lamp
- Windows
- Wiper and Washer Systems
- Diagrams By Diagram Name
- Mechanical Diagrams
- Vacuum and Vapor Hose Diagrams
- Connectors
- Specifications
- Electrical Specifications
- Mechanical Specifications
- Alignment
- Automatic Transmission/Transaxle
- Axle Nut
- Axle Shaft Assembly
- Ball Joint
- Brakes and Traction Control
- Clutch, M/T
- Compressor Clutch
- Engine
- Exhaust Manifold
- Firing Order
- Flex Plate
- Flywheel
- Manual Transmission/Transaxle
- Spark Plug
- Water Pump
- Wheels and Tires
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
- Technical Service Bulletins
Diagnostic Trouble Codes
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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