2004 Mazda RX-8 1.3 3FACTORY OEM SERVICE PROCEDURE

Cap Installation Note

  1. Align the alignment mark of the fuel suction pipe bracket and the retainer notch as shown in the figure.
    Fig 1: Aligning Fuel Suction Pipe Bracket & Retainer Notch Marks
    G01345748Courtesy of MAZDA MOTORS CORP.
  2. Align the positions of the cap and retainer as shown in the figure, and tighten them one full rotationΒ  by hand.
    • If the retainer and cap cannot be tighten by hand, remove the cap, verify that there is no damage or misalignment on the retainer and cap, and then tighten again.Β 
    CAUTION:
    • The cap could be damaged if the SST is used with any play between the cap and the SST. Securely attach the SST so that there is no gap between the SST tabs and the side of the cap.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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