2004 Mazda MPV ESFACTORY OEM SERVICE PROCEDURE

Bench Testing: Brushes

NOTE: If any brush is worn almost to or beyond the limit, replace all of the brushes.

Inspect brushes for wear. Measure brush length. See Fig 1. Replace as necessary. See GENERATOR SPECIFICATIONSΒ .

Fig 1: Measuring Generator Brush
G00307900Courtesy of FORD MOTOR CO.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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