2004 Mazda 3 i, AutomaticFACTORY OEM SERVICE PROCEDURE

Not Reusing Windshield

NOTE:
  • For the areas of the sealant that are difficult to cut, use the SSTΒ  (piano wire) and follow the procedure under "Reusing Windshield".
  1. Cut out the sealant all around the glass using a sealant remover.
  2. Remove the sealant by pulling it off.
  3. Remove the windshield.
    Fig 1: Cutting Sealant All Around Glass Using Sealant Remover
    G02566727Courtesy of MAZDA MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.