2003 Mazda Protege5 AutomaticFACTORY OEM SERVICE PROCEDURE

Reusing Windshield

NOTE:
  • Before removing the windshield from the body, mark the position of the windshield by affixing tape to the windshield and body panel.
  1. Make a hole through the sealant except fasteners and spacers from the inside of the vehicle using an awl.
    Fig 1: Identifying Faster And Spacer
    G01915066Courtesy of MAZDA MOTORS CORP.
  2. Pass the SSTΒ  (piano wire) through the hole.
    WARNING:
    • Using a SST (piano wire) with bare hands can cause injury. Always wear gloves when using a SST (piano wire).
  3. Wind each end of the SSTΒ  (piano wire) around a bar.
    Fig 2: Applying Protective Tape
    G01915067Courtesy of MAZDA MOTORS CORP.
  4. Working with another person, saw through the sealant around the edge of the glass.
    NOTE:
    • Use a long sawing action to spread the work over the whole length of the SSTΒ  (piano wire) to prevent it from breaking.
  5. Remove the windshield.
    Fig 3: Removing Windshield
    G01915068Courtesy of MAZDA MOTORS CORP.
  6. Remove the dam from the windshield.
  7. Remove the fasteners.
  8. Remove spacers A and B.
    Fig 4: Removing Faster And Spacer
    G01915069Courtesy of MAZDA MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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