2003 Mazda B2300 Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Windshield Installation Note

CAUTION:
  • After replacing the urethane-installed glass, the vehicle should not be driven until the urethane has cured. Inadequate curing of the urethane may adversely affect the strength of the urethane bond.
  1. Check the pinch weld for damaged sheet metal, raised sheet metal at the spot welds, rust or foreign material that could cause glass damage.
  2. Use a wool applicator to apply body primer to any exposed metal on the pinch weld.
  3. Remove excess urethane from the windshield.
  4. Clean the inside of the glass surface with an alcohol-free cleaner.
    NOTE:
    • Apply with deliberate strokes, making sure not to overlap applied area.

    Wipe off the glass primer immediately after application because it flash dries.

  5. Apply glass primer twice around the glass surface to be urethaned.
  6. Cut the urethane applicator tip to specification.
    Fig 1: Cutting Urethane Applicator Tip
    G01925846Courtesy of MAZDA MOTORS CORP.
  7. Apply a urethane bead to the pinch weld.
    Fig 2: Applying Urethane Bead To Pinch Weld
    G01925847Courtesy of MAZDA MOTORS CORP.
  8. Position the windshield glass.
  9. Remove any excess urethane from the outside surface of the windshield glass.
  10. Install in reverse order of removal.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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