Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

2003 Mazda 6 s, AutomaticFACTORY OEM SERVICE PROCEDURE

Reusing Windshield

NOTE:

Before removing the windshield from the body, mark the position of the windshield by affixing tape to the windshield and body panel.

Make a hole through the sealant, avoiding pins, from the inside of the vehicle using an awl.

Fig 1: Identifying Pin
Courtesy of MAZDA MOTORS CORP.
Pass the SST (piano wire) through the hole.
WARNING:
- Using the SST (piano wire) with bare hands can cause injury. Always wear gloves when using the SST (piano wire).
Wind each end of the SST (piano wire) around a bar.

Fig 2: Identifying Protective Tape And Sealant For Windshield Molding
Courtesy of MAZDA MOTORS CORP.

Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.

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