2002 Mazda 626 ES, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Injector Volume (MPV)

  1. Disconnect battery. Remove fuel rail assembly and injectors from intake manifold. See REMOVAL, OVERHAUL & INSTALLATION article.
  2. Using a fused jumper wire, connect DLC-1 connector terminals F/P and GND. Connect aftermarket fuel injector tester to fuel injector. Turn ignition switch on for 15 seconds. Measure each injector output volumn. See FUEL INJECTOR OUTPUT VOLUME SPECIFICATIONSΒ  table. If fuel injector output volume is not as specified, replace fuel injector.
  3. When all injectors have been checked, remove injector tester and reinstall all components. Check system for leaks.
FUEL INJECTOR OUTPUT VOLUME SPECIFICATIONS

Application cc
Miata 68-82
Millenia
2.3L 61-77
2.5L 48-56
MPV 49-65
Protege & Protege5 68-75
626
2.0L 47-68
2.5L 48-56
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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