2001 Mazda MPV DXFACTORY OEM SERVICE PROCEDURE

Locating The Source Of Unusual Signals

WARNING: This page is about a different car, the 2004 Mazda RX-8. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • Compare the WDS or equivalent monitor voltage with the measurement voltage using the digital measurement system function. If you use another tester, misreading may occur.
  • When measuring voltage, attach the tester GND to the GND of the PCM that is being tested, or to the engine itself. If this is not done, the measured voltage and actual voltage may differ.
  • After connecting the pin to a waterproof coupler, confirming continuity and measuring the voltage, inspect the waterproof connector for cracks. If there are any, use sealant to fix them. Failure to do this may result in deterioration of the wiring harness or terminal from water damage, leading to problems with the vehicle.

Hall or piezo-electric type (TP sensor, APP sensor, APV position sensor and BARO sensor)Β 

Fig 1: Locating Source Of Unusual Signals
G01345609Courtesy of MAZDA MOTORS CORP.

Investigate the input signal system for hall or piezo-electric typeΒ 

  1. When you get an unusual signal, measure the #1 PCM terminal voltage.
    • If the #1 terminal voltage and the WDS or equivalent monitor voltage are the same, proceed to the next step.
    • If there is a difference of 0.5 V or more,Β  inspect for the following points concerning the PCM connector.
      • Female terminal opening is loose.
      • Coupler (pin holder) damage
      • Pin discoloration (blackness)
      • Wiring harness/pin crimp is loose or disconnected.
  2. Measure the #2 sensor terminal voltage.
    • If there is a 0.5 V or moreΒ  difference between the sensor and the WDS or equivalent voltages, inspect the wiring harness for an open or short circuits.
    • If the sensor and the WDS or equivalent voltages are the same, inspect for the following points concerning the sensor connector:
      • Female terminal opening is loose.
      • Coupler (pin holder) damage
      • Pin discoloration (blackness)
    • If there are no problems, proceed to next investigation.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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