1994 Mazda RX-7 AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Pressure

  1. Disconnect circuit opening relay. See CIRCUIT OPENING RELAY LOCATIONS table.
  2. To bleed down fuel in system, start engine (if possible) and allow to die. Connect pressure gauge to fuel line at fuel filter. Reconnect circuit opening relay.
  3. Turn ignition on. Jump test connector terminals Fp and ground. If pump does not run, check fuel pump circuit and circuit opening relay.
  4. If possible, start engine. Check fuel pressure with vacuum connected to and disconnected from pressure regulator. See REGULATED FUEL PRESSUREΒ  table. Turn engine off and disconnect jumper wire at fuel pump check connector. Wait 10 minutes and ensure residual pressure is at least 21 psi (1.5 kg/cm2 ).
  5. Operate fuel pump by jumpering fuel pump test connector. Check fuel pump performance. Pinch hose between pressure gauge and fuel filter. DO NOT hold longer than necessary to check pressure. See FUEL PUMP PERFORMANCEΒ  table. If pump does not meet specifications, check fuel pump circuits, fuel pump, fuel tank, fuel filter and repair or replace as necessary.
FUEL PUMP PERFORMANCE

Application Pressure
RX7 71-106 psi (5.0-7.5 kg/cm2 )
REGULATED FUEL PRESSURE

Application At Idle W/ Vacuum: psi (kg/cm2 ) At Idle W/O Vacuum: psi (kg/cm2 )
RX7 27-32 (1.9-2.3) 36-38 (2.5-2.7)
NOTE: Fuel pump control unit terminal identification is not available.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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