1989 Mazda RX-7 Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Throttle Body

  1. No. 1 secondary throttle valve starts to open when primary valve opens with proper amount of degrees. See Fig 1 . Secondary throttle valve should be completely open when the primary valve fully opens.
    Fig 1: Secondary Throttle Valve Opening
    G93905Courtesy of MAZDA MOTORS CORP.
  2. Check clearance between primary throttle valve and throttle bore wall when No. 1 secondary valve starts to open. Clearance should be within specification. See PRIMARY THROTTLE VALVE CLEARANCE table. If clearance is not within specification, bend tab until the proper clearance is obtained. See Fig 2 .
PRIMARY THROTTLE VALVE CLEARANCE

Application In. (mm)
Non-Turbo
A/T .03-.06 (.8-1.5)
M/T .02-.03 (.5-.8)
Turbo .04-.07 (1.0-1.8)
Fig 2: Adjusting Throttle Valve Clearance
G93906Courtesy of MAZDA MOTORS CORP.
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Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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