Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Exhaust Gas RECIRCULATION: Description
The Exhaust Gas Recirculation (EGR) system is designed to lower the burning temperature of gases in the combustion chamber, thereby reducing formation of NOx. A metered amount of exhaust gas is introduced at the intake manifold to dilute the air/fuel mixture to lower combustion temperatures. The EGR system consists of EGR control valve (2 on 626 models), vacuum amplifier, water thermo valve, water thermo switch (626 models), EGR solenoid valve (Calif. B2000 models), 3-way solenoid valves (626 models), engine speed switch (Calif. B2000 and manual transmission 626 models) and connecting hoses and pipes.
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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