1978 Mazda Cosmo Automatic TransFACTORY OEM SERVICE PROCEDURE

Pressure Relief Valve

  1. Valve may be replaced only if valve is mounted in pump housing. Remove pump and place on bench. Do not hold pump by clamping in vise. Using a steel bridge and a gear puller, valve may be removed.
  2. Insert new valve into mounting hose. Place a block of wood over valve and tap with hammer until valve shoulders lightly in housing. If pressure plug is installed in new relief valve, remove this plug before installing valve. After valve is installed, install pressure plug.
    Fig 1: Removing Relief Valve
    G09312961Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
Fig 2: Removing Centrifugal Fan Filter
G09312962Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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