1972 Mazda 616FACTORY OEM SERVICE PROCEDURE

Throttle Opener System

The system is made up of a servo diaphragm connected to primary throttle valve, and a vacuum control valve, which is located between the intake manifold and servo diaphragm. Throttle opener system uses intake manifold vacuum during deceleration to slightly open primary throttle valve. Primary throttle is held open until engine slows to 1400 RPM (1800 & 616), 1300 RPM (1200) or 1200 RPM (808).

Fig 1: Vacuum Circuit
G09355100Courtesy of MAZDA MOTORS CORP.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.