2004 Lincoln Aviator AWDFACTORY OEM SERVICE PROCEDURE

Inspection and Verification

WARNING: This page is about a different car, the 2003 Lincoln Aviator. However, it is still accessible from the selected car via links, so may be relevant.
  1. Verify the customer concern by operating the system.
  2. Visually inspect for obvious signs of electrical damage.
    Fig 1: Visual Inspection Chart
    G01637823Courtesy of FORD MOTOR CO.
  3. If the concern remains after the inspection, connect the diagnostic tool to the data link connector (DLC) located beneath the instrument panel and select the vehicle to be tested from the diagnostic tool menu. If the diagnostic tool does not communicate with the vehicle:
    • check that the program card is correctly installed.
    • check the connections to the vehicle.
    • check the ignition switch position.
  4. If diagnostic tool still does not communicate with the vehicle, refer to the diagnostic tool operating manual.
  5. Carry out the DATA LINK DIAGNOSTICS test. If the diagnostic tool responds with:
    • CKT693 = ALL ECUS NO RESP/NOT EQUIP, GO to PINPOINT TEST QΒ .
    • NO RESPONSE/NOT EQUIP for vehicle security module, GO to PINPOINT TEST BΒ .
    • SYSTEM PASSED, retrieve and record the continuous diagnostic trouble codes (DTCs), erase the continuous DTCs and carry out self-test diagnostics for the vehicle security module.
  6. If the DTCs retrieved are related to the concern, go to the DIAGNOSTIC TROUBLE CODEΒ  (DTC) Index to continue diagnostics.
  7. If no DTCs related to the concern are retrieved, refer to the SYMPTOM CHARTΒ  to continue diagnostics.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.