2004 Lincoln Aviator AWDFACTORY OEM SERVICE PROCEDURE

Engine Support Insulators: Notes

Fig 1: Identifying Special Tool(s)
G03264443Courtesy of FORD MOTOR CO.
  1. With the vehicle in NEUTRAL, position on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Disconnect the battery ground cable.
  3. Remove the air cleaner outlet tube. For additional information, refer to INTAKE AIR, FUEL CHARGING, AND ENGINE ELECTRONICS .
  4. Using the special tools, loosen the fan blade and the clutch assembly.
    Fig 2: Loosing Fan Blade And Clutch Assembly
    G03264444Courtesy of FORD MOTOR CO.
  5. Rotate the tensioner clockwise and remove the accessory drive belt from the generator pulley.
    Fig 3: Removing Accessory Drive Belt From Generator Pulley
    G03264445Courtesy of FORD MOTOR CO.
  6. Remove the generator B+ nut and disconnect the electrical connectors.
    • Position the B+ cable cover aside.
    Fig 4: Positioning B+ Cable Cover Aside
    G03264446Courtesy of FORD MOTOR CO.
  7. Remove the stud bolts, the bolts and the generator bracket.
    Fig 5: Removing Generator Bracket
    G03264447Courtesy of FORD MOTOR CO.
  8. Loosen the bolts and position the power steering cooler aside.
    Fig 6: Loosening Power Steering Cooler Bolts
    G03264448Courtesy of FORD MOTOR CO.
  9. Remove the cooling fan.
    • Remove the lower fan shroud.
    • Remove the cooling fan and clutch as an assembly from underneath the vehicle.
    Fig 7: Removing Cooling Fan And Clutch As Assembly
    G03264449Courtesy of FORD MOTOR CO.
    10. NOTE: The generator must be removed from underneath the vehicle.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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