2003 Lincoln Aviator RWDFACTORY OEM SERVICE PROCEDURE

External Pages

's manual. Be very cautious using repair info from here because these pages may not apply to your vehicle. Different variant/trim Section 1 (Four Wheel Drive Systems) Different car Section 1 (Wiring Diagrams) Section 2 (Front Suspension System - 4WD Leaf Spring) Section 3 (Steering Column - Trucks - Except Excursion, E350, F250-550 Super Duty & Stripped Chassis) Section 4 (Front Suspension System - 2WD Excursion, F-250 & F-350 Super Duty) Section 5 (Steering Column - Excursion, E350, F250-550 Super Duty & MOTORHOME) Section 6 (Module Communications Network) Section 7 (Wheel Alignment Specifications & Adjustment Procedures - Specifications & Procedures -- Trucks) Section 8 (Anti-Theft Systems - Passive) Section 9 (Cruise Control Systems) Section 10 (Cooling System Specifications & Drive Belt Routing) Section 11 (Steering Column Switches) Section 12 (System Wiring Diagrams - F150) Section 13 (System Wiring Diagrams) Section 14 (System Wiring Diagrams - F150) Section 15 (System Wiring Diagrams) Section 16 (Engine Controls - Theory & Operation - Gasoline & NGV) Section 17 (Engine Controls - Removal, Overhaul & Installation - BLACKWOOD, Expedition, F150 Pickup & Navigator - Gasoline) Section 18 (Engine Controls - Trouble Shooting - No Codes - EEC-V - Gasoline & NGV) Section 19 (Supplemental Inflatable Restraint System Deactivation Procedures) Section 20 (Engine Controls - System & Component Tests - EEC-V - Gasoline) Section 21 (Engine Introduction - Trucks) Section 22 (Automatic A/C-Heater Systems) Section 23 (Manual HVAC Systems - F150) Section 24 (Disc Brakes & Drum Brakes) Section 25 (Disc Brakes) Section 26 (Charging System - Generators & Regulators) Section 27 (Cooling System Specifications & Drive Belt Routing) Section 28 (Cooling System Specifications & Drive Belt Routing) Section 29 (Engine Performance - Wiring Diagrams) Section 30 (Engine Controls - Service & Adjustment Specifications) Section 31 (Manual A/C-Heater Systems) Section 32 (Automatic A/C-Heater Systems) Section 33 (Manual A/C-Heater Systems) Section 34 (Disc Brakes & Drum Brakes) Section 35 (Starting System - F150 Pickups) Section 36 (Generators & Regulators) Section 37 (Charging System - (Generator & Regulators)) Section 38 (Starting System) Section 39 (Starters) Section 40 (Charging System - Generators & Regulators - Single Generator) Section 41 (Charging System - Generators & Regulators - Dual Generators) Section 42 (Starting System - Starters - Diesel) Section 43 (Starting System - Starters - Except Diesel) Section 44 (Starting System - Excursion & F250-F550 Super Duty) Section 45 (Automatic Transmission - Diagnosis - 5R44E & 5R55E) Section 46 (Engine Controls - Basic Diagnostic Procedures) Section 47 (Engine Controls - Basic Diagnostic Procedures - Except Diesel) Section 48 (Engine Controls - Self-Diagnostics - EEC-V - Diesel 7.3L (99F E Series & 99F F450/550)) Section 49 (Engine Controls - Trouble Shooting - No Codes - EEC-V - Diesel) Section 50 (Engine Control System & Engine Component Tests - EEC-V - Diesel 7.3L (99F E Series & 99F F450/550)) Section 51 (Diagnosis) Section 52 (Automatic Transmission - Diagnosis - 4R100) Section 53 (Automatic Transmission Servicing) Section 54 (Automatic Transmission - Diagnosis - 4R70W) Section 55 (Manual Transmission Servicing) Section 56 (Power Steering System - Except F150) Section 57 (Engine Controls - Basic Diagnostic Procedures - Trucks - Diesel) Section 58 (Engine Controls - Pin Voltage Charts) Section 59 (Engine Control System - Adjustments) Section 60 (Engine Removal, Overhaul & Installation -- ECONOLINE, Excursion & F250-F550 Super Duty - Diesel 7.3L (99F E Series & 99F F450/550)) Section 61 (Engine Controls - Removal, Overhaul & Installation) Section 62 (Engine Removal, Overhaul & Installation - Crown Victoria - NGV) Section 63 (Engine Controls - Removal, Overhaul & Installation -- ECONOLINE, Excursion & F250-F550 Super Duty - Gasoline) Section 64 (Engine Removal, Overhaul & Installation - F150 Pickup - Bi-Fuel) Section 65 (Engine Controls - Removal, Overhaul & Installation) Section 66 (Removal, Overhaul & Installation) Section 67 (Engine Self-Diagnostics - EEC-V - Bi-Fuel) Section 68 (Engine Controls - Trouble Shooting - No Codes - EEC-V - Bi-Fuel) Section 69 (Engine Controls - Theory & Operation - Bi-Fuel) Section 70 (Engine Removal, Overhaul & Installation - F150 Pickup - NGV) Section 71 (Engine Controls - System & Component Tests - EEC-V - Bi-Fuel) Section 72 (Engine Controls - System & Component Tests - EEC-V - NGV) Section 73 (Engine Controls - Theory & Operation) Section 74 (Engine Controls - Self-Diagnostics) Section 75 (Engine Controls - Trouble Shooting - No Codes) Section 76 (Engine Controls - System & Component Testing) Section 77 (Engine Controls - Sensor Operating Range Charts) Section 78 (Engine Controls - Sensor Operating Range Charts) Section 79 (Computer Relearn Procedures) Section 80 (Engine Controls - Removal, Overhaul & Installation - ECONOLINE - NGV) Section 81 (Supplemental Inflatable Restraint System - F150 Pickup) Section 82 (Air Bag Restraint Systems) Section 83 (Supplemental Inflatable Restraint System) Section 84 (Supplemental Inflatable Restraint System - F150 Pickup) Section 85 (Air Bag Restraint Systems) Section 86 (Supplemental Inflatable Restraint System -- Excursion & F250-550 Super Duty) Section 87 (Air Bag Restraint Systems) Section 88 (Air Bag Restraint Systems) Section 89 (Engine Controls - Service & Adjustment Specifications) Section 90 (HVAC System) Section 91 (Heater Systems - F150) Section 92 (Adjustable Pedals Assembly Systems - BLACKWOOD & F150 Pickup) Section 93 (Clutch System) Section 94 (Engine Controls - Basic Diagnostic Procedures) Section 95 (Anti-Theft Systems - Passive - BLACKWOOD & F150 Pickup) Section 96 (Cruise Control Systems - F150 Pickup) Section 97 (Engine Introduction) Section 98 (AUTOLAMP Systems - BLACKWOOD & F150 Pickup) Section 99 (Instrument Panel - Analog - F150 Pickup - Gasoline) Section 100 (ENGINE CONTROLS - SELF-DIAGNOSTICS - 7.3L (995, 996 F650/750, 99F E Series & 99F F450/550) DIESEL) Section 101 (Analog Instrument Panels) Section 102 (Instrument Panel - Analog - BLACKWOOD) Section 103 (Drive Shafts) Section 104 (Instrument Panel - Analog - F150 Pickup (CNG)) Section 105 (Instrument Panel - Analog - F150 Pickup - Bi-Fuel) Section 106 (Power Mirrors) Section 107 (Engine Controls - Trouble Shooting - No Codes - 7.3L Diesel) Section 108 (Engine Controls - System & Component Testing - 7.3L Diesel) Section 109 (Power Seats - BLACKWOOD) Section 110 (Power Window System - F150 Pickup) Section 111 (Power Windows - BLACKWOOD) Section 112 (STEERING COLUMN SWITCHES - F150 Pickup) Section 113 (Drive Shafts) Section 114 (Steering Column Switches) Section 115 (Wiper System & Washer System - F150 Pickup) Section 116 (Wiper/Washer Systems) Section 117 (Power Door Locks System & Remote Keyless Entry System - F150 Pickup) Section 118 (Power Door Locks & Remote Keyless Entry Systems) Section 119 (Module Communications Network - F150 Pickup) Section 120 (Module Communications Network) Section 121 (Parking Aid Systems) Section 122 (System Wiring Diagrams) Section 123 (System Wiring Diagrams) Section 124 (System Wiring Diagrams - E350 Super Duty) Section 125 (System Wiring Diagrams - E150) Section 126 (System Wiring Diagrams - E250) Section 127 (System Wiring Diagrams - E350 Super Duty) Section 128 (System Wiring Diagrams) Section 129 (System Wiring Diagrams) Section 130 (System Wiring Diagrams) Section 131 (System Wiring Diagrams - F150) Section 132 (System Wiring Diagrams - F250 Super Dut

Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

Rather have a pro handle this?

A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.

Comes to youSame-day available12-month warranty
Get a Free Quote

No obligation. See pricing before you book.