2003 Lincoln Aviator AWDFACTORY OEM SERVICE PROCEDURE

Torque Specifications

G01634245

Description Nm lb-ft lb-in
Power Steering SystemΒ 
Fluid cooler bolts 11 8 -
Pressure line fitting-to-pump 65 48 -
Fluid reservoir bolts 3 - 27
Pump bolts 20 15 -
Steering line clamp plate nut 25 18 -
Steering gear-to-bracket stud bolts and nuts 200 148 -
Steering gear bracket-to-crossmember bolts 70 52 -
Oil deflector shield bolts 27 20 -
Tie-rod end castellated nuts 70 52 -
Tie-rod jam nut 80 59 -
Stabilizer bar connecting link nut 25 18 -
Shock absorber-to-lower arm bolt and flag nut 350 258 -
Lower arm-to-crossmember flag bolt and nut 400 295 -
Steering ColumnΒ 
Steering wheel bolt 40 30 -
Steering column support bracket-to-instrument panel nuts 15 11 -
Steering column shaft-to-steering column bolt 30 22 -
Upper steering column shaft-to-lower steering column shaft bolt 48 35 -
Steering column shaft-to-steering gear bolt 30 22 -
Steering column shaft dash seal bolts 12 9 -
Driver air bag module bolts 9 - 80
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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