2003 Lincoln Aviator AWDFACTORY OEM SERVICE PROCEDURE

Steering System: Specifications: Notes

General Specifications

Item Specification
Lubricants 
Motorcraft MERCON® Multi-Purpose Transmission Fluid XT-2-QDX MERCON®
Power Steering Gear 
Turning effort 4.5 kg (10 lb)
Tie-rod articulation torque 1-3 Nm
Parking (average) 2.4 Nm
Turns lock-to-lock 3.0
Power Steering Purge Vacuum 
Air purge vacuum 68-85 kPa (20-25 in-Hg)
Power Steering Pump 
Flow rate @ 74°--80°C (165°--175°F) and engine speed set at 2,100 rpm and power steering analyzer set at 345 kPa (50 psi) 9.5 liters/minute (2.5 gpm) (constant flow)
Relief pressure 1740 psi (max.)
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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