2002 Lincoln ContinentalFACTORY OEM SERVICE PROCEDURE

Chain Cover: Assembly

  1. Measure the distance that the center bi-metal element pin protrudes from the chain cover.
    Fig 1: Measuring Protrusion Of Bi-Metal Element Pin
    G01820080Courtesy of FORD MOTOR CO.
  2. Install the bimetal element.
    1. Position the bi-metal strip onto the end of the pin.
    2. Install the special tool under the bimetal element.
    3. Tap the retaining collar onto the pin until it seats against the special tool edge.
    Fig 2: Installing Bi-Metal Element
    G01820081Courtesy of FORD MOTOR CO.
  3. Install the bi-metal element.
    1. Position bi-metal strip onto end of pin.
    2. Install special tool under the bi-metal element.
    3. Tap the retaining collar onto the pin until it seats against the special tool edge.
    Fig 3: Installing Bi-Metal Element
    G01820082Courtesy of FORD MOTOR CO.
  4. Remove the slotted end of the bi-metal element and install the thermostat plate over the end and middle pins.
    Fig 4: Installing Thermostat Plate
    G01820083Courtesy of FORD MOTOR CO.
  5. Install the slotted end of the bi-metal element under the retaining ring.
    Fig 5: Installing Bi-Metal Element
    G01820084Courtesy of FORD MOTOR CO.
  6. CAUTION: Do not allow the pistons to cock in their bores or damage to the seals may result.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.