Intake Manifold: Reassembly

1. Install the VSV to the vacuum tank with the screw.

   Torque: 1.4 N*m (14 kgf*cm, 12 in.*lbf) 

   Fig 1: Identifying VSV To Vacuum Tank With Screw

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the valve with the 6 bolts.

   Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

   Fig 2: Identifying Valve With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install a new gasket and the manifold upper to the manifold lower with the 14 bolts and 6 nuts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

   Fig 3: Identifying Manifold Lower With Bolts And Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Before installing the actuator, adjust the intake air control valve to the fully closed position.

1. Install a new gasket and the actuator with the 3 nuts.

   Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

   Fig 4: Identifying Intake Air Control Valve Actuator Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the vacuum control valve set with the 2 nuts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

2. Connect the 2 vacuum hoses to the manifold and clamp.
3. Connect the VSV connector (for ACIS).
4. Install the harness clamp to the manifold with the bolt.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

   Fig 5: Identifying Harness Clamp To Manifold With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the vacuum hose to the air control valve actuator.