Windshield Glass: Installation

HINT:

A bolt without a torque specification is shown in the standard bolt chart (see SPECIFIED TORQUE FOR STANDARD BOLTS ).

1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER 
   1. Apply Primer G to the glass where the stoppers will be installed.
      NOTE:

      • Allow the Primer G to dry for 3 minutes or more.
      • Throw away any leftover Primer G.
      • Do not apply too much Primer G.
   2. Install 2 new stoppers onto the glass as shown in the illustration.
      Fig 1: Identifying Length Of Applied Primer G To Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard measurement 

      AREA SPECIFIED CONDITION
      
      

      Area	Specified Condition
      a	40.0 mm (1.575 in.)
      b	10.5 mm (0.413 in.)

2. INSTALL WINDSHIELD GLASS RETAINER 
   1. Install 2 new retainers onto the glass, as shown in the illustration.
      Fig 2: Identifying Retainer

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. INSTALL WINDOW GLASS ADHESIVE DAM 
   1. Apply Primer G to the glass where the adhesive dams will be installed.
      NOTE:

      • Allow the Primer G to dry for 3 minutes or more.
      • Throw away any leftover Primer G.
      • Do not apply too much Primer G.
   2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area) as shown in the illustration.
      Fig 3: Identifying Adhesive Applied Area To Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard measurement 

      AREA SPECIFIED CONDITION
      
      

      Area	Specified Condition
      a	7.0 mm (0.276 in.)
      b	48.5 mm (1.909 in.)

4. INSTALL WINDSHIELD MOULDING OUTER UPPER 
   1. Using a brush or sponge, apply Primer G to the glass where the moulding will be installed.
      NOTE:

      • Allow the Primer G to dry for 3 minutes or more.
      • Throw away any leftover Primer G.
      • Do not apply too much Primer G.
   2. Install new moulding before the adhesive dries.
5. INSTALL WINDSHIELD GLASS 
   1. Using a brush, apply Primer M to the exposed part of the vehicle body.
      NOTE:

      • Allow the Primer M to dry for 3 minutes or more.
      • Do not apply Primer M to the adhesive.
      • Throw away any leftover Primer M.
      • Do not apply too much Primer M.
        Fig 4: Applying Primer M To Exposed Part Of Vehicle Body

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Using a brush or sponge, apply Primer G to the contact surface of the glass.
      NOTE:

      • Allow the Primer G to dry for 3 minutes or more.
      • Throw away any leftover Primer G.
      • Do not apply too much Primer G.

      HINT:

      If Primer G is applied to an area that is not specified, apply a non-residve solvent to a clean cloth and wipe off the excess primer.

      Fig 5: Applying Primer G To Contact Surface Of Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Apply adhesive to the glass.
      Fig 6: Identifying Applied Area Of Adhesive To Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Adhesive: Toyota Genuine Windshield Glass Adhesive or Equivalent 

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

         HINT:

         After cutting off the tip, use all adhesive within the time written in the table below.

         Usage time frame 

         TEMPERATURE REFERENCE CHART
         
         

         Temperature	Usage Time Frame
         35°C (95°F)	15 minutes
         20°C (68°F)	1 hour 40 minutes
         5°C (41°F)	8 hours

      2. Load the sealer gun with the cartridge.
      3. Coat the glass with adhesive, as shown in the illustration.

         Standard measurement 

         AREA SPECIFIED CONDITION
         
         

         Area	Specified Condition
         a	12.0 mm (0.472 in.)
         b	8.0 mm (0.315 in.)
         c	6.5 mm (0.256 in.)
         d	3.0 mm (0.118 in.)

   4. Install the glass to the vehicle body.
      1. Using a suction cup, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
      Fig 7: Positioning Glass Using Suction Cup
      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Lightly press the front surface of the glass to ensure that it is securely fit to the vehicle body.
         NOTE:

         • Check that the stoppers are attached to the vehicle body correctly.
         • Check that the vehicle body and glass have a small gap between them.
      3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
      4. Using a scraper, remove any excess or protruding adhesive.
         NOTE: Do not drive the vehicle for the amount of time written in the table below.